Differential assembly (page 2 of 18)

TRANSFER BOX - LT230SE

OVERHAUL

41-47

3. Note position of longest bolt and remove 8 bolts 

securing front output shaft housing  to main 
casing and remove housing. 

Note: Carry out the following operations if 
differential lock is fitted.

4. Differential lock fitted: Remove 3 bolts 

securing differential  lock selector housing and 
remove housing. 

5. Differential lock fitted: Remove and discard 

'O' rings from selector housing. 

6. Up to 03 Model Year: Remove Allen plug and 

remove differential lock detent spring and ball. 

7. Up to 03 Model Year: Remove differential lock 

warning lamp switch and locknut.

8. 03 Model Year onwards - differential lock 

fitted: Remove 2 differential lock warning lamp 
switches and sealing washers.

9. 03 Model Year onwards - differential lock 

fitted: Note position of longest bolt and remove 
8 bolts securing front output housing to main 
casing and remove housing.

10. 03 Model Year onwards - differential lock 

fitted: Remove 3 bolts securing differential lock 
selector housing and bracket, remove bracket 
and housing.

11. 03 Model Year onwards - differential lock 

fitted: Remove and discard 'O' rings from 
selector housing.

12. 03 Model Year onwards - differential lock 

fitted: Remove detent plug, recover spring and 
ball.

13. All transfer boxes fitted with differential 

lock: Compress differential lock selector fork 
spring and remove retaining clips from each 
end of spring. 

14. All transfer boxes fitted with differential 

lock: Withdraw differential lock selector shaft 
from front output housing, recover  spring and 
remove selector fork.