REPAIRS (page 10 of 34)

PANEL REPAIRS

77-2-30 REPAIRS

Refit

1. Fit harness to valance. 
2. Fit and secure expansion tank to fixings.
3. Fit fuse box.
4. Fit battery tray. 
5. Fit battery.

 

 + 

 CHARGING AND STARTING, 

REPAIRS, Battery.

6. Fit front wing.

 

 + 

 EXTERIOR FITTINGS, REPAIRS, 

Wing - front - up to 03MY.
 

 + 

 EXTERIOR FITTINGS, REPAIRS, 

Wing - front - from 03MY.

7. Connect leads/multiplug to alternator.
8. Connect battery leads, negative lead last.

Valance upper assembly (front section) - 
LH

In this procedure, the front wing, the valance outer 
reinforcement (front section) and the bonnet alarm 
switch mounting bracket are replaced in conjunction 
with the LH valance upper assembly (front section).

Remove

1. Disconnect both battery leads, negative lead 

first.

2. Disconnect leads/multiplug from alternator. 
3. Remove front wing.

 

 + 

 EXTERIOR FITTINGS, REPAIRS, 

Wing - front - up to 03MY.
 

 + 

 EXTERIOR FITTINGS, REPAIRS, 

Wing - front - from 03MY.

4. Remove air filter assembly.

 

 + 

 ENGINE MANAGEMENT SYSTEM - 

Td5, REPAIRS, Air filter assembly.
 

 + 

 ENGINE MANAGEMENT SYSTEM - 

V8, REPAIRS, Air cleaner assembly.

5. Remove PAS/ACE reservoir. 
6. Remove ABS modulator.

 

 + 

 BRAKES, REPAIRS, Modulator unit 

- ABS.

7. Release harness from valance and position 

aside.

8. Models with A/C: Depressurise A/C system 

and remove pipes from valance.
 

 + 

 AIR CONDITIONING, REFRIGERANT 

RECOVERY, RECYCLING AND 
RECHARGING, Refrigerant recovery, 
recycling and recharging.