Workshop Manuals Factory service & repair Land Rover
01 Discovery Series II - Workshop Manual - 1999MY ON - 6th Edition - NAS02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 INTRODUCTION32 33 GENERAL INFORMATION34 35 GENERAL DATA36 IDENTIFICATION NUMBERS37 38 TORQUE WRENCH SETTINGS39 40 LIFTING AND TOWING41 CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS42 43 44 MAINTENANCE45 46 ENGINE - V847 48 EMISSION CONTROL - V849 50 ENGINE MANAGEMENT SYSTEM - V851 FUEL DELIVERY SYSTEM - V852 53 COOLING SYSTEM - V854 55 MANIFOLDS AND EXHAUST SYSTEMS - V856 57 58 59 CLUTCH - V860 61 MANUAL GEARBOX - R38062 63 TRANSFER BOX - LT230SE64 65 66 AUTOMATIC GEARBOX - ZF4HP22 - 2467 PROPELLER SHAFTS68 69 REAR AXLE70 71 72 73 74 75 FRONT AXLE76 77 78 79 STEERING80 FRONT SUSPENSION81 82 83 REAR SUSPENSION84 85 86 87 BRAKES88 RESTRAINT SYSTEMS89 90 DOORS91 EXTERIOR FITTINGS92 93 INTERIOR TRIM COMPONENTS94 SCREENS95 96 97 SEATS98 99 SUNROOF100 CHASSIS AND BODY DIMENSIONS101 102 103 104 PANEL REPAIRS105 106 107 108 BODY SEALING MATERIALS109 110 111 112 113 CORROSION PREVENTION AND SEALING114 PAINTING115 HEATING AND VENTILATION116 117 AIR CONDITIONING118 119 WIPERS AND WASHERS120 CHARGING AND STARTING121 122 LIGHTING123 BODY CONTROL UNIT124 125 126 ALARM SYSTEM AND HORN127 128 WINDOWS129 IN CAR ENTERTAINMENT130 HARNESSES131 DRIVING AIDS132 NAVIGATION SYSTEM133 INSTRUMENTS
Land Rover Discovery II80 · FRONT SUSPENSION
80 · Steering & suspension

Valve block - ACE (page 3 of 3)

Make
Land Rover
Model
Discovery II
Section
REPAIRS
FRONT SUSPENSIONValve block - ACE · page 3 of 3
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FRONT SUSPENSION

60-46

REPAIRS

7. Remove 3 bolts securing valve block to  

chassis. 

8. Release front pipes and clamping plate from 

valve block and remove valve block. 

CAUTION: Always fit plugs to open 
connections to prevent contamination.

NOTE: Keep pipes assembled to clamping 
plate to maintain correct pipe positions for 
refitting.

9. Remove 6 bushes from valve block. 

Refit

1. Fit 6 bushes to valve block.  
2. Ensure valve block and pipe connections  are 

clean. 

3. It is important that the pipe ends are  in good 

condition to achieve a seal. 

4. Position valve block and connect front  pipes 

and clamping plate. To avoid damage to 
seals, keep pipes square to valve block.
 Fit 
and tighten bolts securing valve block to  
chassis to 18 Nm (13 lbf.ft). 

CAUTION: Ensure pipes are installed in 
their correct ports or serious system 
damage will occur.

5. Fit and tighten nuts securing front clamping 

plate to valve block to 21 Nm  (15 lbf.ft).   

6. Fit  bolt securing front pipe clip to chassis and 

tighten to 6 Nm (4.4 lbf.ft). 

7. Connect rear pipes and clamping plate to valve 

block. To avoid damage to seals, keep pipes 
square to valve block.
 Fit and tighten nuts 
securing clamping plate to valve block to 21 Nm 
(15 lbf.ft).

CAUTION: Ensure pipes are installed in 
their correct ports or serious system 
damage will occur.

8. Fit bolts securing rear pipe clips  to chassis and 

tighten to 6 Nm (4.4 lbf.ft) .   

9. Connect 4 multiplugs to valve block. 

10. If the same valve block has been refitted, renew 

ACE high pressure filter.
 

 + 

 FRONT SUSPENSION, REPAIRS, 

Filter - high pressure - ACE.

11. Bleed ACE hydraulic system.

 

 + 

 FRONT SUSPENSION, 

ADJUSTMENTS, ACE hydraulic system 
bleeding.

12. Lower vehicle.

Parts & tools for this job Staging For Land Rover Discovery

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