Workshop Manuals Factory service & repair Land Rover
01 Discovery Series II - Workshop Manual - 1999MY ON - 6th Edition - NAS02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 INTRODUCTION32 33 GENERAL INFORMATION34 35 GENERAL DATA36 IDENTIFICATION NUMBERS37 38 TORQUE WRENCH SETTINGS39 40 LIFTING AND TOWING41 CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS42 43 44 MAINTENANCE45 46 ENGINE - V847 48 EMISSION CONTROL - V849 50 ENGINE MANAGEMENT SYSTEM - V851 FUEL DELIVERY SYSTEM - V852 53 COOLING SYSTEM - V854 55 MANIFOLDS AND EXHAUST SYSTEMS - V856 57 58 59 CLUTCH - V860 61 MANUAL GEARBOX - R38062 63 TRANSFER BOX - LT230SE64 65 66 AUTOMATIC GEARBOX - ZF4HP22 - 2467 PROPELLER SHAFTS68 69 REAR AXLE70 71 72 73 74 75 FRONT AXLE76 77 78 79 STEERING80 FRONT SUSPENSION81 82 83 REAR SUSPENSION84 85 86 87 BRAKES88 RESTRAINT SYSTEMS89 90 DOORS91 EXTERIOR FITTINGS92 93 INTERIOR TRIM COMPONENTS94 SCREENS95 96 97 SEATS98 99 SUNROOF100 CHASSIS AND BODY DIMENSIONS101 102 103 104 PANEL REPAIRS105 106 107 108 BODY SEALING MATERIALS109 110 111 112 113 CORROSION PREVENTION AND SEALING114 PAINTING115 HEATING AND VENTILATION116 117 AIR CONDITIONING118 119 WIPERS AND WASHERS120 CHARGING AND STARTING121 122 LIGHTING123 BODY CONTROL UNIT124 125 126 ALARM SYSTEM AND HORN127 128 WINDOWS129 IN CAR ENTERTAINMENT130 HARNESSES131 DRIVING AIDS132 NAVIGATION SYSTEM133 INSTRUMENTS
Land Rover Discovery II63 · TRANSFER BOX - LT230SE
63 · General

Gasket - rear output shaft housing

Make
Land Rover
Model
Discovery II
Section
REPAIRS › Gasket - rear output shaft housing
TRANSFER BOX - LT230SEGasket - rear output shaft housing
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TRANSFER BOX - LT230SE

REPAIRS

41-39

Refit

1. Clean seal mating faces. 

2. Fit new seal using tool LRT-41-012. 

CAUTION: Oil seal must be fitted dry.

3. Position drive flange, fit new felt and steel 

washers. 

4. Position tool LRT-51-003 and    tighten new 

drive flange nut to 148 Nm (109 lbf.ft).  

5. Position handbrake drum and tighten screw. 
6. Tighten  brake shoe adjuster bolt to 25 Nm (18 

lbf.ft) then  loosen one and a half turns.

7. Check that brake drum is free to rotate.
8. Fit propeller shaft.

 

 + 

 PROPELLER SHAFTS, REPAIRS, 

Propeller shaft - front.

9. Top-up transfer box oil. 

 

 + 

 MAINTENANCE, PROCEDURES, 

Transfer box.

Gasket - rear output shaft housing

$% 41.20.55 

Remove

1. Drain transfer gearbox oil. 

 

 + 

 MAINTENANCE, PROCEDURES, 

Transfer box.

2. Remove rear output shaft seal.  

 

 + 

 TRANSFER BOX - LT230SE, 

REPAIRS, Seal - rear output shaft.

3. Mark output shaft housing to main casing  for 

assembly purposes. 

4. Note position of shoulder bolt, remove  6 bolts 

securing housing to main casing. 

Refit

1. Clean output shaft housing, mating face  on 

main casing and sealant from bolt  threads. 

2. Apply sealant, Part No. STC 4600 to mating 

flange  on output shaft  housing. 

3. Fit output shaft housing to main casing. 
4. Apply sealant, Part No. STC 50552 to output 

shaft housing bolt threads.

5. Fit output shaft housing bolts and tighten by 

diagonal selection to 45 Nm  (33 lbf.ft). 

6. Fit rear output shaft seal.

 

 + 

 TRANSFER BOX - LT230SE, 

REPAIRS, Seal - rear output shaft.

7. Fill transfer gearbox with oil. 

 

 + 

 MAINTENANCE, PROCEDURES, 

Transfer box.

Parts & tools for this job Staging For Land Rover Discovery

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