Workshop Manuals Factory service & repair Land Rover
01 Discovery Series II - Workshop Manual - 1999MY ON - 6th Edition - NAS02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 INTRODUCTION32 33 GENERAL INFORMATION34 35 GENERAL DATA36 IDENTIFICATION NUMBERS37 38 TORQUE WRENCH SETTINGS39 40 LIFTING AND TOWING41 CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS42 43 44 MAINTENANCE45 46 ENGINE - V847 48 EMISSION CONTROL - V849 50 ENGINE MANAGEMENT SYSTEM - V851 FUEL DELIVERY SYSTEM - V852 53 COOLING SYSTEM - V854 55 MANIFOLDS AND EXHAUST SYSTEMS - V856 57 58 59 CLUTCH - V860 61 MANUAL GEARBOX - R38062 63 TRANSFER BOX - LT230SE64 65 66 AUTOMATIC GEARBOX - ZF4HP22 - 2467 PROPELLER SHAFTS68 69 REAR AXLE70 71 72 73 74 75 FRONT AXLE76 77 78 79 STEERING80 FRONT SUSPENSION81 82 83 REAR SUSPENSION84 85 86 87 BRAKES88 RESTRAINT SYSTEMS89 90 DOORS91 EXTERIOR FITTINGS92 93 INTERIOR TRIM COMPONENTS94 SCREENS95 96 97 SEATS98 99 SUNROOF100 CHASSIS AND BODY DIMENSIONS101 102 103 104 PANEL REPAIRS105 106 107 108 BODY SEALING MATERIALS109 110 111 112 113 CORROSION PREVENTION AND SEALING114 PAINTING115 HEATING AND VENTILATION116 117 AIR CONDITIONING118 119 WIPERS AND WASHERS120 CHARGING AND STARTING121 122 LIGHTING123 BODY CONTROL UNIT124 125 126 ALARM SYSTEM AND HORN127 128 WINDOWS129 IN CAR ENTERTAINMENT130 HARNESSES131 DRIVING AIDS132 NAVIGATION SYSTEM133 INSTRUMENTS
Land Rover Discovery II79 · STEERING
79 · Steering & suspension

Seal - input shaft - steering box

Make
Land Rover
Model
Discovery II
Section
REPAIRS › Seal - input shaft - steering box
STEERINGSeal - input shaft - steering box
background image

STEERING

REPAIRS

57-37

Refit

1. Fit centralising bolt to steering box. 
2. With assistance, position steering box to 

chassis, fit bolts and tighten to 90 Nm (66 lbf.ft). 

3. Models with ACE:  Ensure washer is in place 

on lower ball joint of anti-roll bar link, then 
connect lower ball joint to axle and tighten nut 
to 100 Nm (74 lbf.ft).  

4. Position drag link, fit nut and tighten to 80 Nm 

(59 lbf.ft).  

5. Position Panhard rod, fit bolt and nut and 

tighten to 230 Nm (170 lbf.ft).  

6. Position coolant rail and secure with clips and 

bolt. 

7. Fit coolant hoses and secure with clips.
8. Models with ACE:  Fit and tighten bolt 

securing ACE pipes to chassis. 

9. Clean PAS pipes ends and 'O' ring recess. 

10. Lubricate new 'O' rings for PAS  pipes with 

clean PAS fluid.

11. Fit 'O' rings to PAS  pipes and position pipes in 

steering box. Fit PAS pipe bracket and tighten 
bolt to 22 Nm 16 lbf.ft).

12. Ensure steering wheel is centralised. Fit 

universal joint between steering box and 
intermediate shaft and tighten bolts to 25 Nm 
(18 lbf.ft).  

13. Remove centralising bolt from steering box. 
14. Fit road wheel(s) and tighten nuts to 140 Nm 

(103 lbf.ft).

15. Remove stand(s) and lower vehicle.
16. Connect battery earth lead.
17. Fit battery cover.
18. Refill cooling system.

 

 + 

 COOLING SYSTEM - Td5, 

ADJUSTMENTS, Drain and refill.

19. Bleed PAS system. 

 

 + 

 STEERING, ADJUSTMENTS, 

Hydraulic system - bleed.

20. Centralise steering linkage 

 

 + 

 STEERING, ADJUSTMENTS, 

Steering linkage - centralise.

Seal -  input shaft - steering box

$% 57.10.16 

Remove

1. Remove steering box:

l

For V8 models: 
 

 + 

 STEERING, REPAIRS, Power 

steering box - V8.

l

For LHD diesel models: 
 

 + 

 STEERING, REPAIRS, Power 

steering box - LHD - diesel.

l

For RHD diesel models: 
 

 + 

 STEERING, REPAIRS, Steering 

box - RHD - diesel.

2. Secure steering box in vice. 

3. Remove circlip and extract oil seal from 

steering box. Take care not to damage 
surface of the shaft.

Refit

1. Clean oil seal recess and input shaft. 
2. Lubricate new seal with clean PAS fluid. 
3. Fit seal using LRT-57-503.
4. Fit circlip. 
5. Fit steering box.

l

For V8 models: 
 

 + 

 STEERING, REPAIRS, Power 

steering box - V8.

l

For LHD diesel models: 
 

 + 

 STEERING, REPAIRS, Power 

steering box - LHD - diesel.

l

For RHD diesel models: 
 

 + 

 STEERING, REPAIRS, Steering 

box - RHD - diesel.

Parts & tools for this job Staging For Land Rover Discovery

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