Workshop Manuals Factory service & repair Land Rover
01 Discovery Series II - Workshop Manual - 1999MY ON - 6th Edition - NAS02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 INTRODUCTION32 33 GENERAL INFORMATION34 35 GENERAL DATA36 IDENTIFICATION NUMBERS37 38 TORQUE WRENCH SETTINGS39 40 LIFTING AND TOWING41 CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS42 43 44 MAINTENANCE45 46 ENGINE - V847 48 EMISSION CONTROL - V849 50 ENGINE MANAGEMENT SYSTEM - V851 FUEL DELIVERY SYSTEM - V852 53 COOLING SYSTEM - V854 55 MANIFOLDS AND EXHAUST SYSTEMS - V856 57 58 59 CLUTCH - V860 61 MANUAL GEARBOX - R38062 63 TRANSFER BOX - LT230SE64 65 66 AUTOMATIC GEARBOX - ZF4HP22 - 2467 PROPELLER SHAFTS68 69 REAR AXLE70 71 72 73 74 75 FRONT AXLE76 77 78 79 STEERING80 FRONT SUSPENSION81 82 83 REAR SUSPENSION84 85 86 87 BRAKES88 RESTRAINT SYSTEMS89 90 DOORS91 EXTERIOR FITTINGS92 93 INTERIOR TRIM COMPONENTS94 SCREENS95 96 97 SEATS98 99 SUNROOF100 CHASSIS AND BODY DIMENSIONS101 102 103 104 PANEL REPAIRS105 106 107 108 BODY SEALING MATERIALS109 110 111 112 113 CORROSION PREVENTION AND SEALING114 PAINTING115 HEATING AND VENTILATION116 117 AIR CONDITIONING118 119 WIPERS AND WASHERS120 CHARGING AND STARTING121 122 LIGHTING123 BODY CONTROL UNIT124 125 126 ALARM SYSTEM AND HORN127 128 WINDOWS129 IN CAR ENTERTAINMENT130 HARNESSES131 DRIVING AIDS132 NAVIGATION SYSTEM133 INSTRUMENTS
Land Rover Discovery II85 ·
85 · General

REAR SUSPENSION (page 3 of 4)

Make
Land Rover
Model
Discovery II
REAR SUSPENSION · page 3 of 4
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REAR SUSPENSION

REPAIRS

64-43

Refit

1. Clean bush locations in long arm. 
2. Use suitable adaptors to press new actuator 

rod end bush into long arm. Ensure bush is 
correctly aligned.

3. Align slots in new slipper bush halves with 

those in long arm. Carefully press both halves 
of slipper bush into long arm. Ensure the 
sealing rings on the bush faces are not 
damaged.

4. Clean long arm and mating face on torsion bar. 
5. Fit long arm to torsion bar. Restrain torsion bar 

and tighten bolt to 180 Nm (133 lbf.ft). 

6. Ensure actuator and bushes are clean.
7. Fit actuator and tighten nut and bolt securing 

actuator to short arm to 180 Nm (133 lbf.ft).

8. Using LRT-60-009 , fit and tighten nut securing 

actuator push rod to long arm to 48 Nm (35 
lbf.ft).

9. With assistance, position torsion bar and 

actuator to vehicle and fit torsion bar clamps. 
Tighten torsion bar clamp bolts to 45 Nm (33 
lbf.ft).

10. Connect pipes to actuator with cap nuts and 

new sealing washers. Tighten cap nuts to 29 
Nm (21 lbf.ft). Ensure pipes are not under 
tension or kinked.

11. Fit anti-roll bar links to torsion bar and tighten 

nuts to 50 Nm (37 lbf.ft).

12. Ensure washer is in place on lower ball joint of 

each anti-roll bar link and connect lower ball 
joints to axle. Tighten nuts to 100 Nm (74 lbf.ft).

13. Renew ACE high pressure filter. 

 

 + 

 FRONT SUSPENSION, REPAIRS, 

Filter - high pressure - ACE.

14. Lower vehicle.
15. Bleed ACE hydraulic system. 

 

 + 

 FRONT SUSPENSION, 

ADJUSTMENTS, ACE hydraulic system 
bleeding.

Parts & tools for this job Staging For Land Rover Discovery

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