Workshop Manuals Factory service & repair Land Rover
01 Discovery Series II - Workshop Manual - 1999MY ON - 6th Edition - NAS02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 INTRODUCTION32 33 GENERAL INFORMATION34 35 GENERAL DATA36 IDENTIFICATION NUMBERS37 38 TORQUE WRENCH SETTINGS39 40 LIFTING AND TOWING41 CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS42 43 44 MAINTENANCE45 46 ENGINE - V847 48 EMISSION CONTROL - V849 50 ENGINE MANAGEMENT SYSTEM - V851 FUEL DELIVERY SYSTEM - V852 53 COOLING SYSTEM - V854 55 MANIFOLDS AND EXHAUST SYSTEMS - V856 57 58 59 CLUTCH - V860 61 MANUAL GEARBOX - R38062 63 TRANSFER BOX - LT230SE64 65 66 AUTOMATIC GEARBOX - ZF4HP22 - 2467 PROPELLER SHAFTS68 69 REAR AXLE70 71 72 73 74 75 FRONT AXLE76 77 78 79 STEERING80 FRONT SUSPENSION81 82 83 REAR SUSPENSION84 85 86 87 BRAKES88 RESTRAINT SYSTEMS89 90 DOORS91 EXTERIOR FITTINGS92 93 INTERIOR TRIM COMPONENTS94 SCREENS95 96 97 SEATS98 99 SUNROOF100 CHASSIS AND BODY DIMENSIONS101 102 103 104 PANEL REPAIRS105 106 107 108 BODY SEALING MATERIALS109 110 111 112 113 CORROSION PREVENTION AND SEALING114 PAINTING115 HEATING AND VENTILATION116 117 AIR CONDITIONING118 119 WIPERS AND WASHERS120 CHARGING AND STARTING121 122 LIGHTING123 BODY CONTROL UNIT124 125 126 ALARM SYSTEM AND HORN127 128 WINDOWS129 IN CAR ENTERTAINMENT130 HARNESSES131 DRIVING AIDS132 NAVIGATION SYSTEM133 INSTRUMENTS
Land Rover Discovery II59 · CLUTCH - V8
59 · Transmission

CLUTCH - V8 (Operation): DESCRIPTION AND OPERATION

Make
Land Rover
Model
Discovery II
Section
DESCRIPTION AND OPERATION › Operation
CLUTCH - V8Operation
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CLUTCH - V8

DESCRIPTION AND OPERATION

33-2-9

Operation

Hydraulic operation
Refer to illustration. 
 

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 CLUTCH - V8, DESCRIPTION AND OPERATION, Hydraulic operation.

When the clutch pedal is depressed, the master cylinder piston is pushed into the master cylinder. The movement of 
the piston pressurises the fluid in the master cylinder, forcing the pressurised fluid into the hydraulic feed pipe to the 
slave cylinder. The hydraulic pressure is felt at the slave cylinder piston which moves under the hydraulic force 
applied, pushing the clutch release lever via the piston rod.

When the clutch pedal is released, the force applied to the release lever by the fingers of the diaphragm, moves the 
release lever, which pushes the slave cylinder piston into the cylinder. The displaced hydraulic fluid is pushed up the 
hydraulic feed pipe and returned to the master cylinder.

Mechanism operation
When the clutch pedal is depressed, hydraulic pressure extends the piston and rod in the slave cylinder. The 
extension of the piston pushes the rod against the outer end of the release lever which pivots around the ball spigot.

The inner end of the release lever pivots towards the engine applying pressure to the release bearing. The release 
bearing slides along the release bearing sleeve and pushes on the fingers of the diaphragm. The diaphragm pivots 
about the fulcrum rings in the cover. As the diaphragm is deflected, it removes pressure from the pressure plate. The 
pressure plate moves away from the drive plate assisted by the three leaf springs and retractor clips.

The removal of force from the pressure plate on the drive plate reduces the friction between the flywheel, drive plate 
and pressure plate. The drive plate slips between the flywheel and the pressure plate preventing rotary movement 
being transferred from the flywheel and pressure plate to the primary driveshaft.

When the clutch pedal is released, hydraulic force is removed from the piston in the slave cylinder. This allows the 
fingers of the diaphragm to push the release bearing along the release bearing sleeve. The movement of the release 
bearing moves the release lever which pivots on the ball spigot, pushing the piston and rod back into the slave 
cylinder.

The removal of pressure from the release bearing on the diaphragm, causes the diaphragm to pivot around the 
fulcrum rings in the cover. The force applied to the pressure plate from the diaphragm overcomes the force of the leaf 
springs and the pressure plate moves towards the drive plate and flywheel.

The pressure plate applies pressure to the drive plate which is pushed against the flywheel. As the clutch pedal is 
progressively released, the friction between the drive plate, flywheel and pressure plate increases. The increase in 
friction transfers the rotary movement of the flywheel and pressure plate to the drive plate which in turn starts to rotate 
the primary driveshaft. When the clutch pedal is released fully, the force applied by the diaphragm to the pressure 
plate forces the drive plate onto the flywheel with no slippage.

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