Workshop Manuals Factory service & repair Land Rover
01 Discovery Series II - Workshop Manual - 1999MY ON - 6th Edition - NAS02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 INTRODUCTION32 33 GENERAL INFORMATION34 35 GENERAL DATA36 IDENTIFICATION NUMBERS37 38 TORQUE WRENCH SETTINGS39 40 LIFTING AND TOWING41 CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS42 43 44 MAINTENANCE45 46 ENGINE - V847 48 EMISSION CONTROL - V849 50 ENGINE MANAGEMENT SYSTEM - V851 FUEL DELIVERY SYSTEM - V852 53 COOLING SYSTEM - V854 55 MANIFOLDS AND EXHAUST SYSTEMS - V856 57 58 59 CLUTCH - V860 61 MANUAL GEARBOX - R38062 63 TRANSFER BOX - LT230SE64 65 66 AUTOMATIC GEARBOX - ZF4HP22 - 2467 PROPELLER SHAFTS68 69 REAR AXLE70 71 72 73 74 75 FRONT AXLE76 77 78 79 STEERING80 FRONT SUSPENSION81 82 83 REAR SUSPENSION84 85 86 87 BRAKES88 RESTRAINT SYSTEMS89 90 DOORS91 EXTERIOR FITTINGS92 93 INTERIOR TRIM COMPONENTS94 SCREENS95 96 97 SEATS98 99 SUNROOF100 CHASSIS AND BODY DIMENSIONS101 102 103 104 PANEL REPAIRS105 106 107 108 BODY SEALING MATERIALS109 110 111 112 113 CORROSION PREVENTION AND SEALING114 PAINTING115 HEATING AND VENTILATION116 117 AIR CONDITIONING118 119 WIPERS AND WASHERS120 CHARGING AND STARTING121 122 LIGHTING123 BODY CONTROL UNIT124 125 126 ALARM SYSTEM AND HORN127 128 WINDOWS129 IN CAR ENTERTAINMENT130 HARNESSES131 DRIVING AIDS132 NAVIGATION SYSTEM133 INSTRUMENTS
Land Rover Discovery II35 · GENERAL DATA
35 · General

Engine - Td5 (page 2 of 3)

Make
Land Rover
Model
Discovery II
GENERAL DATAEngine - Td5 · page 2 of 3
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GENERAL DATA

04-2

Lubrication

Type

Wet sump, pressure fed

Pump type

Eccentric rotor, crankshaft driven integral with stiffener plate.

Filter type:

⇒

 Primary

Centrifuge filter

⇒

 Secondary

Disposable canister with full flow by-pass

Pressure at idle (Cold)

3.0 bar (43.5 lbf.in

2

)

Pressure at 3500 rev/min (Hot)

1.5-3.0 bar (21.75-43.5 lbf.in

2

)

Relief valve opening pressure

4.0 bar (58 lbf.in

2

)

Low oil pressure switch opening pressure

0.2-0.6 bar (3.0-8.8 lbf.in

2

)

Crankshaft

Main journal diameter

61.9875-62.0125 mm (2.4404-2.4414 in)

Crankpin journal diameter

53.99-54.01 mm (2.125-2.131 in)

End float

0.020 - 0.250 mm (0.0008 - 0.0098 in)

 

Main bearings

Quantity

6 (5 main, 1 thrust)

 

Pistons

Type

Graphite compound skirt with combustion chamber in crown

Clearance in cylinder bore.
Measured at bottom of skirt, 90

°

 to gudgeon pin

0.172-0.206 mm (0.007-0.008 in)

Diameter
(Measured at right angles to gudgeon pin and 40.0 mm 
(1.5 in) from bottom of skirt)

84.270-85.254 mm (3.321-3.361 in)

Gudgeon pins

Fully floating, offset towards piston thrust side

Piston rings

Type:

2 compression, 1 oil control

⇒

 Upper compression ring

Barrel edge, chrome plated

⇒

 Lower compression ring

Taper faced

⇒

 Oil control ring

Bevelled ring with spring

New ring to groove clearance:

⇒

 Upper compression

Not measured

⇒

 Lower compression

0.050-0.082 mm (0.002-0.003 in)

⇒

 Oil control

0.050-0.082 mm (0.002-0.003 in)

Piston ring fitted gap in cylinder bore:

⇒

 Upper compression

0.30-0.45 mm (0.0118-0.0177 in)

⇒

 Lower compression

0.40-0.60 mm (0.0157-0.0236 in)

⇒

 Oil control

0.25-0.40 mm (0.0098-0.0157 in)

Camshaft

Bearings

6

Drive

Duplex chain

End float

0.06-0.16 mm (0.002-0.006 in)

 

Tappets

Type

Hydraulic lash adjusters with followers

 

Parts & tools for this job Staging For Land Rover Discovery

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