THRUST BEARING LINKAGE - R + R

Operation 1820A24 · CLUTCH RELEASE MECHANICAL CONTROL

3.2 V6

The manual gearbox cannot be removed-refitted with the differential in the vehicle. The power unit must be removed-refitted and then the manual gearbox and differential separated from the engine at the bench.

Removing

Drain the air conditioning refrigerant circuit

Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.

Proceed with the removal

Op. 1048A48 THROTTLE HEATER SLEEVE - R R.

Proceed with the removal

Op. 5530B10 BATTERY - R+R.

Proceed with the removal

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the removal

Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.

Proceed with the removal

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.

Proceed with the removal

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the removal

Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.

Proceed with the removal

Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.

Proceed with the removal

Op. 7210E10 R.R. FRONT BUMPER.

Proceed with the removal

Op. 5540B76 FRONT LIGHT CLUSTER WITH FOGLAMP ONE LH OR RH R R WITH INTERFERING PARTS REMOVED

(Left and right sides).

Proceed with the removal

Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR.

Proceed with the removal - 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Proceed with the removal

Op. 1088B20 ENGINE COOLING RADIATOR - R + R.

Proceed with the removal

Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.

Proceed with the removal

Op. 1008A44 REAR RIGID MOUNT - R R.

Proceed with the removal

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R + R.

Proceed with the removal

Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD.

Proceed with the removal

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Proceed with the removal

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the removal

Op. 1820A26 THRUST BEARING LINKAGE - R + R WITH GEARBOX REMOVED.

Refitting

Proceed with the refitting

Op. 1820A26 THRUST BEARING LINKAGE - R + R WITH GEARBOX REMOVED.

Proceed with the refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the refitting

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Proceed with the refitting

Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD.

Proceed with the refitting

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R + R.

Proceed with the refitting

Op. 1008A44 REAR RIGID MOUNT - R R.

Proceed with the refitting

Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.

Proceed with the refitting

Op. 1088B20 ENGINE COOLING RADIATOR - R + R.

Proceed with the refitting - 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Proceed with the refitting

Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR.

Proceed with the refitting

Op. 5540B76 FRONT LIGHT CLUSTER WITH FOGLAMP ONE LH OR RH R R WITH INTERFERING PARTS REMOVED

(Left and right sides).

Proceed with the refitting

Op. 7210E10 R.R. FRONT BUMPER.

Proceed with the refitting

Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.

Proceed with the refitting

Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.

Proceed with the refitting

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.

Proceed with the refitting

Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.

Proceed with the refitting

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the refitting

Op. 5530B10 BATTERY - R+R.

Proceed with the refitting

Op. 1048A48 THROTTLE HEATER SLEEVE - R R.

Refill the engine oil lubrication system

Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP.

Refill the engine cooling system

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY.

Bleed the air and top up the hydraulic clutch release system level

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR.

Refill the air conditioning refrigerant circuit

Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.

Proceed with the refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

1.9 JTD 16V

Removing

Proceed with the removal - 1016A10 SOUND INSULATION COVER - R.R.

Proceed with the removal

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the removal

Op. 1088D24 RIGID PIPE FOR COOLANT INLET TO WATER PUMP - R + R.

Proceed with the removal

Op. 5530B10 BATTERY - R+R.

Proceed with the removal

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the removal

Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.

Proceed with the removal

Op. 1076B70 EXHAUST PIPE BETWEEN PRE-CATALYTIC CONVERTER AND CATALYTIC CONVERTER - R R.

Proceed with the removal

Op. 5520B10 STARTER MOTOR - R+R.

Proceed with the removal

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.

Proceed with the removal

Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..

Proceed with the removal

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R..

Proceed with the removal

Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.

Proceed with the removal

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R..

Proceed with the removal

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Proceed with the removal

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the removal

Op. 1820A26 THRUST BEARING LINKAGE - R + R WITH GEARBOX REMOVED.

Refitting

Proceed with the refitting

Op. 1820A26 THRUST BEARING LINKAGE - R + R WITH GEARBOX REMOVED.

Proceed with the refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the refitting

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Proceed with the refitting

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R..

Proceed with the refitting

Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.

Proceed with the refitting

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R..

Proceed with the refitting

Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..

Proceed with the refitting

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.

Proceed with the refitting

Op. 5520B10 STARTER MOTOR - R+R.

Proceed with the refitting

Op. 1076B70 EXHAUST PIPE BETWEEN PRE-CATALYTIC CONVERTER AND CATALYTIC CONVERTER - R R.

Proceed with the refitting

Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.

Proceed with the refitting

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR.

Proceed with the refitting

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the refitting

Op. 5530B10 BATTERY - R+R.

Proceed with the refitting

Op. 1088D24 RIGID PIPE FOR COOLANT INLET TO WATER PUMP - R + R.

Refill the engine cooling system

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY.

Refit the manual gearbox with differential

Op. 0010T40 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY.

Proceed with the refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the refitting - 1016A10 SOUND INSULATION COVER - R.R.

2.0 JTS

Removing

• Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R
• Op. 1048A59 PIPE from flow meter to throttle casing hose - R.R.
• Op. 5530B10 BATTERY - R+R
• Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R.
• Op. 4450B02 LEFT FRONT WHEEL R R
• Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.
• Op. 7055B54 UNDER-ENGINE GUARD - R R
• Op. 2127C40 HYDRAULIC SPEED SELECTION HYDRAULIC ACTUATOR UNIT AND CLUTCH - R R
• Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE
• Op. 4450B04 RIGHT FRONT WHEEL R R
• Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY
• Op. 5040A26 COMPRESSOR MOUNT - R R
• Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R
• Op. 1080B62 CATALYTIC CONVERTER - R + R
• Op. 2110A11 MANUAL GEARBOX WITH DIFFERENTIAL - R R FOR VERSIONS WITH HYDRAULIC SELECTION
• Op. 1820A26 THRUST BEARING LINKAGE - R + R WITH GEARBOX REMOVED

Refitting

• Op. 1820A26 THRUST BEARING LINKAGE - R + R WITH GEARBOX REMOVED
• Op. 2110A11 MANUAL GEARBOX WITH DIFFERENTIAL - R R FOR VERSIONS WITH HYDRAULIC SELECTION
• Op. 1080B62 CATALYTIC CONVERTER - R + R
• Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R
• Op. 5040A26 COMPRESSOR MOUNT - R R
• Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY
• Op. 4450B04 RIGHT FRONT WHEEL R R
• Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY
• Op. 2127C40 HYDRAULIC SPEED SELECTION HYDRAULIC ACTUATOR UNIT AND CLUTCH - R R
• Op. 0010T47 HYDRAULIC SYSTEM FLUID FOR GEARBOX WITH HYDRAULIC SELECTION CHECK LEVEL AND TOP UP IF NECESSARY
• Op. 0010T48 HYDRAULIC SYSTEM FOR GEARBOX WITH HYDRAULIC SELECTION BLEED AIR
• Op. 7055B54 UNDER-ENGINE GUARD - R R
• Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.
• Op. 4450B02 LEFT FRONT WHEEL R R
• Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R.
• Op. 5530B10 BATTERY - R+R
• Op. 1048A59 PIPE from flow meter to throttle casing hose - R.R.
• Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE
• Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R