Clutch - r + r with gearbox removed
- Make
- Alfa Romeo
- Model
- GT Factory Service Manual
- Year
- 2003–2010
- Section
- Clutch mechanisms › Clutch - r + r with gearbox removed
CLUTCH - R + R WITH GEARBOX REMOVED
Removing
1. Fit the flywheel lock.
| Description | Code | |
|---|---|---|
| 1 | Counter-torque | 1.860.161.001 |
2. Undo the bolts (2a) and remove the cluth tray (2b) and the clutch plate (2c).
Refitting
1. Place the clutch plate (1a) and the clutch tray (1b) in their housing using the tool (1c) for centering.
| Description | Code | |
|---|---|---|
| 1c | Centering | 1.870.447.001 |
2. Tighten the bolts fixing the clutch tray to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 2 | Bolt | CLUTCH ASSEMBLY | M8 | (Engine flywheel side) 2.5 - 3.1 |
3. Remove the flywheel lock.
| Description | Code | |
|---|---|---|
| 3 | Counter-torque | 1.860.161.001 |
Removing
1. Fit the flywheel lock.
| Description | Code | |
|---|---|---|
| 1 | Counter-torque | 1.860.846.001 |
2. Undo the bolts (2a) and remove the clutch tray (2b) and the thrust bearing (2c).
3. Remove the clutch plate.
1. Working at the bench, remove the thrust bearing (1a) from the clutch tray using the tool (1b).
| Description | Code | |
|---|---|---|
| 1b | Extractor | 1.821.215.000 |
Refitting
1. Place the clutch plate (1a) and the clutch tray (1b) in their housing using the tool (1c) for centering.
| Description | Code | |
|---|---|---|
| 1c | Tool for centering clutch | 1.870.081.000 |
2. Tighten the bolts fixing the clutch tray to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 2 | Bolt | CLUTCH ASSEMBLY | M8 | (Engine flywheel side) 2.5 - 3.1 |
3. Remove the flywheel lock.
| Description | Code | |
|---|---|---|
| 3 | Counter-torque | 1.860.846.001 |
Fit the thrust bearing together with the manual gearbox with differential.
Removing
1. Fit the flywheel lock.
| Description | Code | |
|---|---|---|
| 1 | Counter-torque | 1.860.846.001 |
2. Undo the bolts (2a) and remove the clutch tray (2b) and the thrust bearing (2c).
3. Remove the clutch plate.
1. Working at the bench, remove the thrust bearing (1a) from the clutch tray using the tool (1b).
| Description | Code | |
|---|---|---|
| 1b | Extractor | 1.821.215.000 |
Refitting
1. Place the clutch plate (1a) and the clutch tray (1b) in their housing using the tool (1c) for centering.
| Description | Code | |
|---|---|---|
| 1c | Tool for centering clutch | 1.870.081.000 |
2. Tighten the bolts fixing the clutch tray to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 2 | Bolt | CLUTCH ASSEMBLY | M8 | (Engine flywheel side) 2.5 - 3.1 |
3. Remove the flywheel lock.
| Description | Code | |
|---|---|---|
| 3 | Counter-torque | 1.860.846.001 |
Fit the thrust bearing together with the manual gearbox with differential.
Removing
1. Fit the flywheel lock.
| Description | Code | |
|---|---|---|
| 1 | Counter-torque | 1.860.161.001 |
2. Undo the bolts (2a) and remove the cluth tray (2b) and the clutch plate (2c).
Refitting
1. Place the clutch plate (1a) and the clutch tray (1b) in their housing using the tool (1c) for centering.
| Description | Code | |
|---|---|---|
| 1c | Centering | 1.870.447.001 |
2. Tighten the bolts securing the clutch tray to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 2 | Bolt | CLUTCH ASSEMBLY | M8 | 2.5 - 3.1, daNm |
3. Remove the flywheel lock.
| Description | Code | |
|---|---|---|
| 3 | Counter-torque | 1.860.161.001 |
Parts & tools for this job Staging For 2003 Alfa Romeo GT
- PARTClutch kitSearch: Alfa Romeo GT 2003 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Alfa Romeo GT manual gearbox oil
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