CLUTCH - R + R

Operation 1810A20 · CLUTCH MECHANISM

2.0 JTS

Removing

Proceed with the removal

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Proceed with the removal

Op. 1048A59 PIPE from flow meter to throttle casing hose - R.R..

Proceed with the removal

Op. 5530B10 BATTERY - R+R.

Proceed with the removal

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the removal

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Drain the air conditioning refrigerant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.

Proceed with the removal

Op. 4450B04 RIGHT FRONT WHEEL R R.

Proceed with the removal

Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.

Proceed with the removal

Op. 5040A26 COMPRESSOR MOUNT - R R.

Proceed with the removal

Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.

Proceed with the removal

Op. 1080B62 CATALYTIC CONVERTER - R + R.

Proceed with the removal

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the removal

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Refitting

Proceed with the refitting

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Proceed with the refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the refitting

Op. 1080B62 CATALYTIC CONVERTER - R + R.

Proceed with the refitting

Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.

Proceed with the refitting

Op. 5040A26 COMPRESSOR MOUNT - R R.

Proceed with the refitting

Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.

Proceed with the refitting

Op. 4450B04 RIGHT FRONT WHEEL R R.

Refill the gearbox/differential with the specified oil

Op. 0010T40 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY.

Proceed with the refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the refitting

Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY.

Proceed with the refitting

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR.

Proceed with the refitting

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the refitting

Op. 5530B10 BATTERY - R+R.

Proceed with the refitting

Op. 1048A59 PIPE from flow meter to throttle casing hose - R.R..

Refill the air conditioning refrigerant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.

Proceed with the refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

3.2 V6

The manual gearbox cannot removed/refitted with the differential in the vehicle. The power unit must be removed/refitted and the manual gearbox with differential must then be separated from the engine at the bench.

Removing

Drain the air conditioning refrigerant circuit

Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.

Proceed with the removal

Op. 1048A48 THROTTLE HEATER SLEEVE - R R.

Proceed with the removal

Op. 5530B10 BATTERY - R+R.

Proceed with the removal

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the removal

Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.

Proceed with the removal

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.

Proceed with the removal

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the removal

Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.

Proceed with the removal

Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.

Proceed with the removal

Op. 7210E10 R.R. FRONT BUMPER.

Proceed with the removal

Op. 5540B76 FRONT LIGHT CLUSTER WITH FOGLAMP ONE LH OR RH R R WITH INTERFERING PARTS REMOVED

(Right and left sides).

Proceed with the removal

Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR.

Proceed with removal - 7210A15 R&R FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Proceed with the removal

Op. 1088B20 ENGINE COOLING RADIATOR - R + R.

Proceed with the removal

Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.

Proceed with the removal

Op. 1008A44 REAR RIGID MOUNT - R R.

Proceed with the removal

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R + R.

Proceed with the removal

Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD.

Proceed with the removal

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Proceed with the removal

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Refitting

Proceed with the refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the refitting

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Proceed with the refitting

Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD.

Proceed with the refitting

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R + R.

Proceed with the refitting

Op. 1008A44 REAR RIGID MOUNT - R R.

Proceed with the refitting

Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.

Proceed with the refitting

Op. 1088B20 ENGINE COOLING RADIATOR - R + R.

Proceed with refitting - 7210A15 R&R FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Proceed with the refitting

Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR.

Proceed with the refitting

Op. 5540B76 FRONT LIGHT CLUSTER WITH FOGLAMP ONE LH OR RH R R WITH INTERFERING PARTS REMOVED

(Right and left sides).

Proceed with the refitting

Op. 7210E10 R.R. FRONT BUMPER.

Proceed with the refitting

Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.

Proceed with the refitting

Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.

Proceed with the refitting

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.

Proceed with the refitting

Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.

Proceed with the refitting

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the refitting

Op. 5530B10 BATTERY - R+R.

Proceed with the refitting

Op. 1048A48 THROTTLE HEATER SLEEVE - R R.

Refill the engine oil lubrication system

Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP.

Refill the engine cooling system

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY.

Bleed the air and top up the hydraulic clutch release system

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR.

Refill the air conditioning refrigerant circuit

Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.

Proceed with the refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

1.9 JTD 16V

Removing

Proceed with removal - 1016A10 SOUNDPROOFING COVER - R&R.

Proceed with the removal

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the removal

Op. 1088D24 RIGID PIPE FOR COOLANT INLET TO WATER PUMP - R + R.

Proceed with the removal

Op. 5530B10 BATTERY - R+R.

Proceed with the removal

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the removal

Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.

Proceed with the removal

Op. 1076B70 EXHAUST PIPE BETWEEN PRE-CATALYTIC CONVERTER AND CATALYTIC CONVERTER - R R.

Proceed with the removal

Op. 5520B10 STARTER MOTOR - R+R.

Proceed with the removal

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.

Proceed with the removal

Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..

Proceed with the removal

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R..

Proceed with the removal

Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.

Proceed with the removal

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R..

Proceed with the removal

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the removal

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Refitting

Proceed with the refitting

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.

Proceed with the refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.

Proceed with the refitting

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R..

Proceed with the refitting

Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R.

Proceed with the refitting

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R..

Proceed with the refitting

Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..

Proceed with the refitting

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.

Proceed with the refitting

Op. 5520B10 STARTER MOTOR - R+R.

Proceed with the refitting

Op. 1076B70 EXHAUST PIPE BETWEEN PRE-CATALYTIC CONVERTER AND CATALYTIC CONVERTER - R R.

Proceed with the refitting

Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.

Proceed with the refitting

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR.

Proceed with the refitting

Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..

Proceed with the refitting

Op. 5530B10 BATTERY - R+R.

Proceed with the refitting

Op. 1088D24 RIGID PIPE FOR COOLANT INLET TO WATER PUMP - R + R.

Refill the engine cooling system

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY.

Refit the manual gearbox with differential

Op. 0010T40 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY.

Proceed with the refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with refitting - 1016A10 SOUNDPROOFING COVER - R&R.

1.8 T.SPARK

Removing

• Op. 5530B10 BATTERY - R+R
• Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R.
• Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R
• Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R
• Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.
• Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.
• Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R
• Op. 1080B40 CATALYTIC PRE-CONVERTER - R R
• Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R
• Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

Refitting

• Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED
• Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R
• Op. 1080B40 CATALYTIC PRE-CONVERTER - R R
• Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R
• Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.
• Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.
• Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R
• Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R
• Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R.
• Op. 5530B10 BATTERY - R+R
• Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY
• Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR