Workshop Manuals Factory service & repair Land Rover
01 Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 INTRODUCTION26 27 28 29 GENERAL INFORMATION30 31 GENERAL DATA32 IDENTIFICATION NUMBERS33 34 35 TORQUE WRENCH SETTINGS36 37 LIFTING AND TOWING38 CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS39 MAINTENANCE40 ENGINE - K SERIES KV641 42 43 44 45 46 47 48 EMISSION CONTROL49 50 51 ENGINE MANAGEMENT SYSTEM - SIEMENS52 FUEL DELIVERY SYSTEM - PETROL53 54 COOLING SYSTEM - K SERIES KV655 56 MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV657 58 59 60 INTERMEDIATE REDUCTION DRIVE61 62 63 AUTOMATIC GEARBOX - JATCO64 DRIVESHAFTS65 66 67 REAR AXLE & FINAL DRIVE68 69 70 STEERING71 72 FRONT SUSPENSION73 REAR SUSPENSION74 75 BRAKES76 RESTRAINT SYSTEMS77 78 DOORS79 80 EXTERIOR FITTINGS81 82 INTERIOR TRIM COMPONENTS83 84 85 86 SCREENS87 88 SEATS89 90 91 SUNROOF92 93 HOOD94 95 BODY DIMENSIONS96 97 98 99 PANEL REPAIRS100 101 102 103 104 105 BODY SEALING MATERIALS106 107 108 109 CORROSION PREVENTION AND SEALING110 111 PAINTING112 HEATING AND VENTILATION113 114 AIR CONDITIONING115 116 117 WIPERS AND WASHERS118 CHARGING AND STARTING119 LIGHTING120 121 CONTROL UNITS122 123 SECURITY124 WINDOWS125 IN CAR ENTERTAINMENT126 HARNESSES127 DRIVER CONTROLS128 129 NAVIGATION SYSTEM130 131 INSTRUMENTS
Land Rover Freelander Service Procedures60 · INTERMEDIATE REDUCTION DRIVE
60 · General

Seal - pinion gear housing - K1.8

Make
Land Rover
Model
Freelander Service Procedures
Section
REPAIRS › Seal - pinion gear housing - K1.8
INTERMEDIATE REDUCTION DRIVESeal - pinion gear housing - K1.8
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INTERMEDIATE REDUCTION DRIVE

REPAIRS

41-27

Seal - pinion gear housing - K1.8

$% 41.29.11

Remove

1. Remove underbelly panel.

 

 + 

 EXTERIOR FITTINGS, REPAIRS, 

Panel - underbelly.

2. Drain fluid from IRD.

 

 + 

 INTERMEDIATE REDUCTION 

DRIVE, ADJUSTMENTS, Intermediate 
reduction drive (IRD) fluid - drain & refill - 
Non NAS.

3. Raise one rear wheel for rotation of propeller 

shaft to access bolts.

4. Reference mark front propeller shaft for 

reassembly.

5. Remove 6 nuts and bolts securing propeller 

shaft to IRD drive flange.

6. Release propeller shaft from IRD drive flange 

and tie shaft aside.

CAUTION: Care must be taken to support 
the Tripode joint when removed from the 
IRD unit. To avoid damage to gaiter or steel 
can, the joint should not be allowed to fully 
extend or be dropped.

7. Remove 3 nuts securing mass damper to 

pinion housing.

8. Remove mass damper.
9. Remove 2 remaining nuts securing pinion 

housing.

10. Remove pinion housing.

11. Remove and discard 'O' ring.
12. Remove and retain spacing washer.

Refit

1. Clean pinion housing and mating face on IRD 

casing.

2. Clean spacing washer.
3. Fit spacing washer to IRD.
4. Lubricate new 'O' ring with IRD fluid and fit to 

groove in pinion housing.

5. Fit pinion housing.
6. Fit mass damper and fit nuts finger tight.
7. Fit remaining nuts securing pinion housing and 

tighten all nuts to 25 Nm (18 lbf.ft).

8. Ensure mating face of propeller shaft and IRD 

drive flange are clean.

9. Fit propeller shaft to IRD flange and align 

marks. Tighten nuts and bolts to 40 Nm (30 
lbf.ft).

10. Fill IRD to correct level with fluid.

 

 + 

 INTERMEDIATE REDUCTION 

DRIVE, ADJUSTMENTS, Intermediate 
reduction drive (IRD) fluid - drain & refill - 
Non NAS.

11. Lower axle and remove jack.
12. Fit underbelly panel.

 

 + 

 EXTERIOR FITTINGS, REPAIRS, 

Panel - underbelly.

M12 7142

Parts & tools for this job Staging For Land Rover Freelander

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