Glass panel - sun/sliding roof - front - 5 door

SUNROOF

76-6-4

REPAIRS

Sun/sliding roof - complete - front - 5 
door 

$% 76.84.01

Remove

1. Remove headlining.

 + 

 INTERIOR TRIM COMPONENTS, 

REPAIRS, Headlining - 5 door.

2. Disconnect drain tubes from sun roof.
3. Disconnect multiplug from sun roof motor.
4. With assistance, remove 6 nuts and 2 bolts 

securing sun roof.

5. Remove sun roof.

Refit

1. Ensure plastic washer and tray seal are in 

position.

2. With assistance position sun roof assembly, fit 

and tighten nuts and bolts.

3. Connect multiplug to sun roof.
4. Connect drain tubes to sun roof and secure 

with cable ties.

5. Fit headlining.

 + 

 INTERIOR TRIM COMPONENTS, 

REPAIRS, Headlining - 5 door.

Glass panel - sun/sliding roof - front - 5 
door 

$% 76.84.03

Remove

1. Open sun roof blind.

2. Remove covers from glass securing screws.
3. Remove 6 screws securing glass.
4. Remove glass.

Refit

1. Position glass, fit screws but do not tighten at 

this stage.

2. Align glass to roof and tighten screws, 

alignment points should be measured 300 mm 
either side of the centre line.

3. Set front of glass, flush to roof panel to 1.0 mm 

down.

4. Set rear of glass, flush to roof panel to 1.0 mm 

up.

5. Fit screw covers.
6. Operate sunroof to check alignment.
7. Close sun roof blind.