Workshop Manuals Factory service & repair Land Rover
01 Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 INTRODUCTION26 27 28 29 GENERAL INFORMATION30 31 GENERAL DATA32 IDENTIFICATION NUMBERS33 34 35 TORQUE WRENCH SETTINGS36 37 LIFTING AND TOWING38 CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS39 MAINTENANCE40 ENGINE - K SERIES KV641 42 43 44 45 46 47 48 EMISSION CONTROL49 50 51 ENGINE MANAGEMENT SYSTEM - SIEMENS52 FUEL DELIVERY SYSTEM - PETROL53 54 COOLING SYSTEM - K SERIES KV655 56 MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV657 58 59 60 INTERMEDIATE REDUCTION DRIVE61 62 63 AUTOMATIC GEARBOX - JATCO64 DRIVESHAFTS65 66 67 REAR AXLE & FINAL DRIVE68 69 70 STEERING71 72 FRONT SUSPENSION73 REAR SUSPENSION74 75 BRAKES76 RESTRAINT SYSTEMS77 78 DOORS79 80 EXTERIOR FITTINGS81 82 INTERIOR TRIM COMPONENTS83 84 85 86 SCREENS87 88 SEATS89 90 91 SUNROOF92 93 HOOD94 95 BODY DIMENSIONS96 97 98 99 PANEL REPAIRS100 101 102 103 104 105 BODY SEALING MATERIALS106 107 108 109 CORROSION PREVENTION AND SEALING110 111 PAINTING112 HEATING AND VENTILATION113 114 AIR CONDITIONING115 116 117 WIPERS AND WASHERS118 CHARGING AND STARTING119 LIGHTING120 121 CONTROL UNITS122 123 SECURITY124 WINDOWS125 IN CAR ENTERTAINMENT126 HARNESSES127 DRIVER CONTROLS128 129 NAVIGATION SYSTEM130 131 INSTRUMENTS
Land Rover Freelander Service Procedures31 · GENERAL DATA
31 · General

Engine - KV6 Petrol (page 3 of 5)

Make
Land Rover
Model
Freelander Service Procedures
GENERAL DATAEngine - KV6 Petrol · page 3 of 5
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GENERAL DATA

04-13

⇒⇒

 Grade C (Blue)

*

⇒

 Grade 9

57.665 - 57.659 mm (2.2703 - 2.2700 in.)

⇒⇒

 Grade A (Black)

*

⇒⇒

 Grade B (Yellow)

*

⇒⇒

 Grade C (Green)

*

†

Cylinder block / bearing ladder bore diameter grades

*

 Crankshaft big-end journal grades

Main bearings

Quantity

4

Material / type

Glacier AS15 - oil grooves in upper half shells, plain lower half shells

Clearance in bearings

0.021 - 0.039 mm (0.0008 - 0.0015 in.)

Thrust washers:

⇒

 Type / position

Glacier AS15 - thrust washer halves at top and bottom of rear main 
bearing, oil grooves in top and bottom halves

⇒

 Thrust washer halves thickness

2.61 - 2.65 mm (0.103 - 0.104 in.)

Main bearing thickness:

⇒

 Red

1.930 - 1.927 mm (0.0760 - 0.0759 in.)

⇒

 Blue

1.927 - 1.924 mm (0.0759 - 0.0757 in.)

⇒

 Green

1.924 - 1.921 mm (0.0757 - 0.0756 in.)

⇒

 Yellow

1.921 - 1.918 mm (0.0756 - 0.0755 in.)

⇒

 Black

1.918 - 1.915 mm (0.0755 - 0.0754 in.)

Big-end bearings

Material / Type

Glacier AS15 - plain upper and lower half shells with locating tags

Clearance in bearings

0.022 - 0.040 mm (0.0009 - 0.0016 in.)

Big-end bearing thicknesses:

⇒

 Red

1.803 - 1.800 mm (0.0710 - 0.0709 in.)

⇒

 Blue

1.800 - 1.797 mm (0.0709 - 0.0707 in.)

⇒

 Green

1.797 - 1.794 mm (0.0707 - 0.0706 in.)

⇒

 Yellow

1.794 - 1.791 mm (0.0706 - 0.0705 in.)

⇒

 Black

1.791 - 1.788 mm (0.0705 - 0.0704 in.)

Big-end end-float

0.19 - 0.29 mm (0.007 - 0.011 in.)

Connecting rods

Type

Forged steel H-sections with horizontally split big-ends 

Distance between centres

151.31 - 151.41 mm (5.957 - 5.961 in.)

Gudgeon pins

Type

Semi-floating offset towards thrust side

Fit in connecting rods

Interference

⇒

 Diameter - Red coded

17.997 - 18.000 mm (0.7085 - 0.7087 in.)

⇒

 Diameter - Green coded

17.994 - 17.997 mm (0.7084 - 0.7085 in.)

⇒

 Length

52.3 - 52.6 mm (2.059 - 2.071 in.)

⇒

 Clearance in piston

0.011 mm (0.0004 in.)

Pistons

Type

Aluminium alloy, tin plated, thermal expansion with offset gudgeon pin

Piston diameter (at right angle to gudgeon pin and 10 
mm (0.4 in. from bottom of skirt):

⇒

 Grade A

79.965 - 79.980 mm (3.1482 - 3.1488 in.)

⇒

 Grade B

79.981 - 79.995 mm (3.1489 - 3.1494 in.)

General

Parts & tools for this job Staging For Land Rover Freelander

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