501-25A Body Repairs- General Info: Description And Operation (page 14 of 15)

 
Use adhesive tape to prevent the window from falling out or slipping.  

Finishing operations 
 

Reconnect all electrical connections and check that the components operate correctly.  
Install the attached parts and check that the fit is accurate and secure. Carry out a visual inspection to ensure that 
the gaps and joints are even. 

Carry out a visual inspection to ensure that the gaps and joints are even.  

Thoroughly clean the window glass.  

Protective equipment and safety at work 

Various safety measures and legal requirements must be met when carrying out repairs. All regulations relating to 
health and safety at work must be followed.  

Welding safety precautions 
 

The following safety precautions must be observed to prevent the risk of personal injury: Safety hood (face 
protection) Welding shield Safety gloves Safety shoes Extraction unit for welding smoke 

Safety hood (face protection)  
Welding shield  
Safety gloves  
Safety shoes  
Extraction unit for welding smoke  

Welding should always be carried out in well ventilated areas. A fire extinguisher must also always be within 
reach.  

General body repair safety measures  
 

Extraction unit 

Sealing compound, underbody protection etc. must not be burned off with a naked flame. This would produce 
toxic gases. If for instance PVC is burned, then gases containing hydrochloric acid are produced. For this reason a
suitable extraction unit should always be used when performing grinding, welding or soldering work.  
Always ensure good ventilation when working with materials that contain solvents, wear breathing equipment and 
use an extraction unit.  
Ear defenders should always be worn when cutting, grinding or straightening metal, as the noise levels can reach 
or even exceed 85 - 90 dB(A).  
When removing components from a vehicle mounted on a lifting ramp, watch out for a shift in its centre-of-gravity. 
When first placing the vehicle on the ramp, take into account that it may need to be secured against tipping over.  
Chains and chain clamps must be secured with safety ropes during straightening work.  

Safety rope 

Open the windows and doors while the window is left to dry and do not move the vehicle (slamming doors 
creates excess pressure which could cause the window to become loose).