Engine – Td4 (page 2 of 2)

TORQUE WRENCH SETTINGS

06-3

† 

Tighten in sequence

*

 Fit new bolt

Fuel pump sprocket retaining nut

65 Nm

48 lbf.ft

Fuel rail Allen screws

24 Nm

18 lbf.ft

Fuel rail to coolant rail bolts

10 Nm

7.5 lbf.ft

Fuel rail to support bracket bolts

10 Nm

7.5 lbf.ft

Glow plugs

18 Nm

13 lbf.ft

Heatshield to coolant rail Allen screws

8 Nm

6 lbf.ft

Hose adaptor to cylinder head bolts

8 Nm

6 lbf.ft

LH engine mounting to gearbox bracket through bolt

100 Nm

74 lbf.ft

LH engine mounting to body

45 Nm

33 lbf.ft

Lower coolant rail support bracket bolts

15 Nm

11 lbf.ft

Main bearing cap bolts:

⇒

 1st. Stage 

† 

20 Nm

15 lbf.ft

⇒

 2nd Stage 

† 

+70

°

+70

°

Oil cooler to oil filter housing bolts

22 Nm

16 lbf.ft

Oil feed guide rail bolts

10 Nm

7.5 lbf.ft

Oil filter cap

25 Nm

18 lbf.ft

Oil filter housing bolts

25 Nm

18 lbf.ft

Oil pick-up strainer to oil pump bolts

10 Nm

7.5 lbf.ft

Oil pressure switch

38 Nm

28 lbf.ft

Oil pump drive gear to oil pump drive shaft Torx bolt

25 Nm

18 lbf.ft

Oil pump to cylinder block

25 Nm

18 lbf.ft

PAS pipe clip to engine lifting eye bolt

10 Nm

7.5 lbf.ft

Sump: †

⇒

 M6 bolts

10 Nm

7.5 lbf.ft

⇒

 M8 bolts

28 Nm

21 lbf.ft

Sump drain plug

28 Nm

21 lbf.ft

Sump plate bolts

10 Nm

7.5 lbf.ft

Timing chain support guides

20 Nm

15 lbf.ft

Timing chain tensioner access plug

30 Nm

22 lbf.ft

Timing chain tensioner bolt

10 Nm

7.5 lbf.ft

Timing cover bolts 

† 

15 Nm

11 lbf.ft

Turbocharger to exhaust manifold bolts

45 Nm

33 lbf.ft

Turbocharger outlet pipe fixing bolts:

⇒

 6mm

10 Nm

7.5 lbf.ft

⇒

 8mm

25 Nm

18 lbf.ft

Vacuum pump bolts

22 Nm

16 lbf.ft