Workshop Manuals Factory service & repair Land Rover
01 Freelander 2001 TO 2004MY Onwards Workshop Manual - System Description and Operation - 5th Edition - NAS02 03 04 05 06 07 08 ENGINE - K SERIES KV609 10 11 12 EMISSION CONTROL - K SERIES KV613 14 15 16 17 18 19 ENGINE MANAGEMENT SYSTEM - SIEMENS20 FUEL DELIVERY SYSTEM - K SERIES KV621 22 23 COOLING SYSTEM - K SERIES KV624 25 MANIFOLD AND EXHAUST SYSTEM - K SERIES KV626 27 INTERMEDIATE REDUCTION DRIVE28 AUTOMATIC GEARBOX - JATCO29 DRIVESHAFTS30 31 REAR AXLE AND FINAL DRIVE32 STEERING33 FRONT SUSPENSION34 35 REAR SUSPENSION36 37 BRAKES38 RESTRAINT SYSTEMS39 HEATING AND VENTILATION40 41 AIR CONDITIONING42 43 44 WIPERS AND WASHERS45 CONTROL UNITS46 47 COMMUNICATION DATA BUSES48 49 SECURITY50 51 52 WINDOWS53 54 55 DRIVING AIDS56 NAVIGATION SYSTEM57 58 INSTRUMENTS
Land Rover Freelander System Description and Operation27 · INTERMEDIATE REDUCTION DRIVE
27 · General

Oil Seals

Make
Land Rover
Model
Freelander System Description and Operation
Section
Operation › Oil Seals
INTERMEDIATE REDUCTION DRIVEOil Seals
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INTERMEDIATE REDUCTION DRIVE

41-4

DESCRIPTION AND OPERATION

Oil Seals 

1 Primary shaft outer oil seal
2 Primary shaft inner oil seals
3 RH drive shaft oil seal

4 Pinion housing oil seal
5 'O' ring seal

Externally, three oil seals prevent lubricating oil escaping from  the gearbox and the IRD unit. The gearbox gear case 
houses the oil seal for the left-hand front driveshaft, and the RH housing on the IRD unit houses the oil seal for the 
right-hand front driveshaft, with the remaining oil seal located in the pinion housing of the IRD.

There are also four internal oil seals in the IRD unit. Two smaller diameter oil seals are fitted internally at each end of 
the primary shaft. These prevent oil ingress along the intermediate shaft from the IRD unit at the differential end. At 
the opposite end, the seal prevents oil ingress from the gearbox along the intermediate shaft. Two larger oil seals are 
fitted in the main casing where the IRD unit enters the gearbox. The inner oil seal prevents oil ingress from the IRD 
primary shaft entering into the area between the two seals, and the outer oil seal prevents oil ingress from the gearbox 
entering  the same area.

On the underside of the main casing is a 'tell-tale' drilling which is positioned between the inner and outer primary 
shaft oil seals. Oil leakage from the drilling will indicate either a faulty inner or outer primary shaft oil seal. An 'O' ring 
seal, fitted in a machined groove, seals the IRD main casing to the gearbox housing.

Parts & tools for this job Staging For Land Rover Freelander

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