Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Panda Factory Service Manual (2003-2012)08 · Engine
08 · Engine

Piston with connecting rod - r r

Make
Fiat
Model
Panda Factory Service Manual
Year
2003–2012
Section
Pistons and connecting rods › Piston with connecting rod - r r
EnginePiston with connecting rod - r r

Piston with connecting rod - r r

Operation 1028H20 · Pistons and connecting rods

1.1

Removing

- 1048A10 air cleaner filtering element - replace

- 5530B10 battery - r+r

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 1056B50 coolant temperature sensor - r + r

- 5510C30 engine timing sensor - r+r

- 5510C26 rpm sensor - r+r

- 1080D22 oil vapour pipe from cam cover to intake r r

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 4450B04 right front wheel r r

- 1092B60 alternator drive belt - r + r

- 1092A10 Crankshaft services PULLEY - R.R.

- 1032D12 timing system protective cover(s) - r + r

- 7055A42 front grille - r+r

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1016C10 cylinder head - r + r and replace gasket

- 1020A20 crank case oil sump - r + r clean seals for sealant application

1. Undo the bolts fixing the connecting rod cap.

Piston with connecting rod - r r

1.2 8v

Removing

- 1048A10 air cleaner filtering element - replace

- 5530B10 battery - r+r

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 1056B50 coolant temperature sensor - r + r

- 5510C30 engine timing sensor - r+r

- 5510C26 rpm sensor - r+r

- 1080D22 oil vapour pipe from cam cover to intake r r

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 4450B04 right front wheel r r

- 1092B60 alternator drive belt - r + r

- 1092A10 Crankshaft services PULLEY - R.R.

- 1032D12 timing system protective cover(s) - r + r

- 7055A42 front grille - r+r

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1016C10 cylinder head - r + r and replace gasket

- 1020A20 crank case oil sump - r + r clean seals for sealant application

1. Undo the bolts fixing the connecting rod cap.

Piston with connecting rod - r r

1.1

Lower the ramp.

Remove the piston complete with connecting rod.

1.2 8v

Lower the ramp.

Remove the piston complete with connecting rod.

1.1

Refitting

1. Use the tool (1a) and fit the piston (1b) in the cylinder chamber (1b).

NameCountry
1aFitting tool1.860.700.000

Make sure that the arrow, stamped on the piston crown, is facing the timing side and that the number, stamped on the big end, corresponds to the one of the connecting rod cap.

Piston with connecting rod - r r

1.2 8v

Refitting

1. Use the tool (1a) and fit the piston (1b) in the cylinder chamber (1b).

NameCountry
1aFitting tool1.860.700.000

Make sure that the arrow, stamped on the piston crown, is facing the timing side and that the number, stamped on the big end, corresponds to the one of the connecting rod cap.

Piston with connecting rod - r r

1.1

Position the connecting rod caps and secure them tightening the bolts to the recommended torque.

FasteningComponentØ

Value

(daNm)

BoltCONNECTING ROD ASSEMBLYM84.1

- 1020A20 crank case oil sump - r + r clean seals for sealant application

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 7055A42 front grille - r+r

- 1032D12 timing system protective cover(s) - r + r

- 1092A10 Crankshaft services PULLEY - R.R.

- 1092B60 alternator drive belt - r + r

- 1092B64 alternator drive belt - adjust tension

- 4450B04 right front wheel r r

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1080D22 oil vapour pipe from cam cover to intake r r

- 5510C26 rpm sensor - r+r

- 5510C30 engine timing sensor - r+r

- 1056B50 coolant temperature sensor - r + r

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 5530B10 battery - r+r

- 1048A10 air cleaner filtering element - replace

- 0010T20 coolant change

- 0010T12 engine oil and filter replace

1.2 8v

Position the connecting rod caps and secure them tightening the bolts to the recommended torque.

FasteningComponentØ

Value

(daNm)

BoltCONNECTING ROD ASSEMBLYM84.1

- 1020A20 crank case oil sump - r + r clean seals for sealant application

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 7055A42 front grille - r+r

- 1032D12 timing system protective cover(s) - r + r

- 1092A10 Crankshaft services PULLEY - R.R.

- 1092B60 alternator drive belt - r + r

- 1092B64 alternator drive belt - adjust tension

- 4450B04 right front wheel r r

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1080D22 oil vapour pipe from cam cover to intake r r

- 5510C26 rpm sensor - r+r

- 5510C30 engine timing sensor - r+r

- 1056B50 coolant temperature sensor - r + r

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 5530B10 battery - r+r

- 1048A10 air cleaner filtering element - replace

- 0010T20 coolant change

- 0010T12 engine oil and filter replace

Parts & tools for this job Staging For 2003 Fiat Panda

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