Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo 159 Factory Service Manual (2005-2011)23 · Fault diagnosis
23 · Diagnostics

Engine not running smoothly / (losing power)

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Engine › Engine not running smoothly / (losing power)
Fault diagnosisEngine not running smoothly / (losing power)

ENGINE NOT RUNNING SMOOTHLY / (LOSING POWER)

1.9 JTS, 2.2 JTS, 3.2 JTS

There is a constant noise or pulsating that follows the engine speed and is usually more pronounced as the engine load conditions increase. This condition is not normally noticed above 1500 rpm or 48 km/h. The exhaust makes popping noises when idling or at low speeds.

Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation
Before starting, check that the MIL warning light is on and that it goes off once the engine has been started. Also check that no accessories have been fitted in the after-marketMove on to Step 1The MIL warning lights does not come on when the key is inserted

Continue as instructed in the

See table K100 MIL WARNING LIGHT NOT WORKING (REMAINS OFF BEFORE STARTING)

The MIL warning light remains on with the engine started

Continue as instructed in the

See table K101 MIL WARNING LIGHT STAYS ON (ENGINE STARTS)

There are accessories that have been fitted in the after-marketCheck that these accessories have been fitted correctly
1CONTROL UNIT ELECTRICAL CONNECTIONS CHECKAll OKProblems encounteredOperation

Check that the electrical connections for the engine management control unit are correct

See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

In particular, check that:

- the earth is correctly connected

- the resistance between the control unit

See M010 ENGINE MANAGEMENT ECU

and the battery negative

See A001 BATTERY

is less than 0.5 Ohm

Move on to Step 2Connection to earth incorrectRestore the correct connections
Resistance to battery negative more than 0.5 OhmRestore the correct connections
2CONTROL UNIT FASTENING CHECKAll OKProblems encounteredOperation

Check that the control unit is correctly fastened in its housing

Op. 1056F82 CONTROL UNIT SINGLE OF INJECTION IGNITION SYSTEM R R

Move on to Step 3Control unit fastening incorrect

Renew the correct fastening of the control unit

Op. 1056F82 CONTROL UNIT SINGLE OF INJECTION IGNITION SYSTEM R R

3AIR INTAKE CIRCUIT CHECKAll OKProblems encounteredOperation

Check there are no faults in the air intake circuit. In particulr, check:

- that the air filter is not blocked or fitted incorrectly

- that the air intake circuit does not have any irregular constrictions, leaks or is fitted incorrectly

Move on to Step 4Air filter blocked

Replace the filter element

Op. 1048A14 AIR CLEANER FILTER ELEMENT - REPLACE.

Irregular component

Replace the faulty component

Op. 1048 ENGINE AIR SUPPLY CIRCUIT

Component incorrectly positioned

Refit the component correctly

Op. 1048 ENGINE AIR SUPPLY CIRCUIT

4FUEL FEED CIRCUIT CHECKAll OKProblems encounteredOperation

Check there are no faults in the fuel supply circuit by performing the

See Test 1040OA FUEL SUPPLY CIRCUIT CHECK

Move on to Step 5Faults presentThe operation to solve the problem is described in the actual test
5CHECK FOR THE PRESENCE OF IMPURITIES IN THE FUELAll OKProblems encounteredOperation

Check that there are no impurities such as water, alcohol or particles in suspension in the fuel by carrying out the

See T FUEL QUALITY CHECK

Move on to Step 6Faults presentThe operation to solve the problem is described in the actual test
6INJECTOR CHECKAll OKProblems encounteredOperation

Check that the injectors are not stuck shut or not perfectly closed by carrying out the

See Test 1056BA INJECTOR OPERATION CHECK

Move on to Step 7Faults presentThe operation to solve the problem is described in the actual test
7DETNATION SENSOR ERRORS CHECKAll OKProblems encounteredOperation
Move on to Step 8One or more of the errors indicated is presentContinue as described by the diagnostic equipment
8IGNITION COIL CHECKAll OKProblems encounteredOperation

Check that the ignition coils are correctly fitted in their seats.

Also check that they do not show any signs of corrosion or dampness.

Lastly, check that the ignition coils are working properly, by carrying out the

See Test 5510CC IGNITION COIL CHECK

Move on to Step 9One of the coils is not fitted correctly

Refit the coil correctly

Op. 5510C14 IGNITION COIL/S - R.R.

One of the coils shows signs of corrosion/dampness

Replace the coil

Op. 5510C14 IGNITION COIL/S - R.R.

One of the coils is not working properlyThe operation to solve the problem is described in the actual test
9SPARK PLUGS CHECKAll OKProblems encounteredOperation

Remove the spark plugs

Op. 5510D10 SPARK PLUGS - R+R

and check that they are no signs of faults, following the instructions in the

See T SPARK PLUG STATE CHECK

Move on to Step 10Faults presentThe operation to solve the problem is described in the actual test
10RPM SENSOR CHECKAll OKProblems encounteredOperation
Check that the resistance value of the rpm sensor in all temperature ranges is between 700 and 1200 OhmMove on to Step 11Resistance values outside of the range

Change the rpm sensor

Op. 5510C26 ENGINE RPM SENSOR - R+R

11PHASE TRANSFORMER ERRORS CHECKAll OKProblems encounteredOperation
Connect the diagnostic equipment and check that none of the following errors is present: P0011, P0014Move on to Step 12One or more of the errors indicated is presentContinue as described by the diagnostic equipment
12CYLINDER COMPRESSION CHECKAll OKProblems encounteredOperation

Carry out the cylinder compression check

Op. 0510A10 CYLINDER COMPRESSION - CHECK FOR LOOSE SPARK PLUGS OR INJECTORS

Move on to Step 14Cylinder compression insufficientMove on to Step 13
13CHECK ON CAUSE OF INSUFFICIENT COMPRESSIONAll OKProblems encounteredOperation

R/R head for valve leakage test

Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET

Check condition of cylinders/piston rings

Move on to Step 14Valve seal insufficient

Overhaul the head

Op. 1016E10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL

Cylinders/piston rings wornRestore the seal
Cylinder head/cylinder block-crankcase matching faulty
14TIMING CHECKAll OKProblems encounteredOperation

Check that the valve gear timing is correct

Op. 0510A20 TIMING GEAR WITH BELT DRIVE - CHECK - CARRY OUT OPERATION WITH CAM COVER(S) REMOVED AND TAPPETS ADJUSTED AND CRANKSHAFT PULLEY DETACHED (IF NECESSARY)

Valve gear timing not correctRestore the correct valve gear timing
15EXHAUST SYSTEM CHECKAll OKProblems encounteredOperation
Check that the exhaust circuit is not leaking, there are no loose connections, constrictions, deformations or damageMove on to Step 16Faults presentRestore the correct fastening of the problem components. Replace them if necessary
16CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check the fault has disappearedEnd of diagnosisThe fault persistsContact the Technical Expert for further information on the problem

Parts & tools for this job Staging For 2005 Alfa Romeo 159

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