Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo 159 Factory Service Manual (2005-2011)23 · Fault diagnosis
23 · Diagnostics

High co emissions

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Emissions › High co emissions
Fault diagnosisHigh co emissions

HIGH CO EMISSIONS

1.9 JTS, 2.2 JTS, 3.2 JTS

The percentage of CO and/or HC measured is higher than recommended.

Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation
Check the condition of the air filter.Move on to Step 1Filter element dirty or damaged.

Replace the filter element

Op. 1040A14 FUEL TANK - R + R FOR REPLACEMENT

1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation

(only for 2.2 JTS version) Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket and check that none of the following errors are present in the engine management control unit: P0130, P0133, P0134, P0135, P0136, P0139, P0141, P0150, P0153, P0154, P0155, P0156, P0159, P0161, P0300, P0301, P0302, P0303, P0304, P0420, P0430, P1135, P1141, P1155, P1161, P1172, P1173, P1175, P1176, P1607, P1608, P2097, P2099, P2237, P2240, P2243, P2247, P2251, P2254, P2263, P2414, P2415, P2416

(only for 3.2 V6 version) Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket and check that none of the following errors are present in the engine management control unit: P0130, P0133, P0134, P0135, P0136, P0139, P0141, P0150, P0153, P0154, P0155, P0156, P0159, P0161, P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0420, P0430, P1135, P1141, P1155, P1161, P1172, P1173, P1175, P1176, P1607, P1608, P2097, P2099, P2237, P2240, P2243, P2247, P2260, P2262, P2263, P2414, P2415, P2416

Move on to Step 2One of the errors listed is detected.Continue following the instructions for the diagnostic equipment.
No dialogue with the engine management control unit.

Restore the correct connection between the engine management control unit and the diagnostic socket

See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

2CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Keeping the diagnostic equipment connected, carry out the active diagnosis for: - vapour recovery solenoid valve; - injectorsMove on to Step 3Connections faulty.

Restore the correct connection for the injectors and the solenoid valve with the engine management control unit

See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

Vapour recovery solenoid valve faulty.Replace the vapour recovery solenoid valve.
Injectors faulty.

Replace the injectors

Op. 1056F70 INJECTOR ONE R R WITH FUEL MANIFOLD PIPE REMOVED INCLUDES GASKET REPLACEMENT

3UPSTREAM LAMBDA SENSOR CHECKAll OKProblems encounteredOperation

Check that the upstream Lambda sensor is working properly by performing the

See Test 1080BA UPSTREAM LAMBDA SENSOR OPERATION CHECK

Move on to Step 4Left Lambda sensor defective.

Replace the left Lambda sensor

Op. 1080B92 LEFT UPPER LAMBDA SENSOR - R.R.

Right Lambda sensor defective.

Replace the right Lambda sensor

Op. 1080B93 RIGHT UPPER LAMBDA SENSOR - R.R.

4DOWNSTREAM LAMBDA SENSOR CHECKAll OKProblems encounteredOperation

Check that the upstream Lambda sensor is working properly by performing the

See Test 1080BD DOWNSTREAM LAMBDA SENSOR OPERATION CHECK

Move on to Step 5Lambda sensor defective

Replace the right Lambda sensor

Op. 1080B97 RIGHT REAR LAMBDA SENSOR ON CATALYTIC CONVERTER R R

or the left one

Op. 1080B96 LEFT REAR LAMBDA SENSOR ON CATALYTIC CONVERTER R R

5AIR CIRCUIT CHECKAll OKProblems encounteredOperation
Check the condition of the air supply circuitMove on to Step 6Circuit component damagedReplace the damaged circuit component.
6FUEL PRESSURE CHECKAll OKProblems encounteredOperation
Check the correct fuel supply pressureEnd of diagnosisPressure not correct

Replace the pump assembly

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R

Parts & tools for this job Staging For 2005 Alfa Romeo 159

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