Workshop Manuals Factory service & repair Land Rover
01 Discovery Workshop Manual - 2nd Edition02 01 - INTRODUCTION03 04 - GENERAL SPECIFICATION DATA04 05 - ENGINE TUNING DATA05 07 - GENERAL FITTING REMINDERS06 09 - LUBRICANTS, FLUIDS AND CAPACITIES07 10 - MAINTENANCE08 12 - ENGINE - Tdi09 10 11 12 12 - ENGINE - V8i13 12 - ENGINE - 4.0 V814 12 - ENGINE - Mpi15 16 17 18 17 - EMISSION CONTROL19 19 - FUEL SYSTEM - Tdi20 19 - FUEL SYSTEM - MFI21 19 - FUEL SYSTEM - SFI22 19 - FUEL SYSTEM - Mpi23 19 - FUEL SYSTEM - Cruise Control24 26 - COOLING SYSTEM - Tdi25 26 - COOLING SYSTEM - V8i26 26 - COOLING SYSTEM - Mpi27 28 30 - MANIFOLD AND EXHAUST SYSTEM29 33 - CLUTCH30 37 - MANUAL GEARBOX - R38031 41 - TRANSFER GEARBOX32 44 - AUTOMATIC GEARBOX - ZF33 34 35 47 - PROPELLER SHAFTS36 51 - REAR AXLE AND FINAL DRIVE37 38 54 - FRONT AXLE AND FINAL DRIVE39 40 41 57 - STEERING42 43 44 60 - FRONT SUSPENSION45 64 - REAR SUSPENSION46 70 - BRAKES47 74 - WHEELS AND TYRES48 75 - SUPPLEMENTARY RESTRAINT SYSTEM49 76 - CHASSIS AND BODY50 51 80 - HEATING AND VENTILATION52 82 - AIR CONDITIONING53 84 - WIPERS AND WASHERS54 86 - ELECTRICAL
Land Rover 300Tdi Discovery08 · 12 - ENGINE - Tdi
08 · Engine

FLYWHEEL

Make
Land Rover
Model
Discovery 300Tdi Discovery
Section
REPAIR › FLYWHEEL
12 - ENGINE - TdiFLYWHEEL
background image

12

ENGINE

14

REPAIR

FLYWHEEL

Service repair no - 12.53.07

Remove

1. Disconnect battery negative lead.
2. Remove gearbox.

See MANUAL GEARBOX,

Repair, R380 Manual Gearbox

3. Remove clutch.

See CLUTCH, Repair, Clutch

Assembly

4. Fit two long 8mm bolts into the clutch bolt holes,

diametrically opposite, to use as handles when
lifting the flywheel off the crankshaft.

5. Remove fan cowl
6. Fit crankshaft pulley retainer LRT-12-080 and

secure with four bolts, to restrain crankshaft
while removing flywheel retaining bolts.

7. Remove the bolts and lift off flywheel.

NOTE: To prevent excessive flywheel
run-out, ensure that the mating faces of
the flywheel and crankshaft are clean.

Refit

8. Locate the flywheel on the crankshaft and

secure with new patched retaining bolts,
progressively tighten to

147 Nm.

9. Check the flywheel for possible run-out by

mounting a dial test indicator with the stylus in a
loaded condition resting on the flywheel face at a
radius of 114mm from the centre.

10. Turn the flywheel and check that run-out does

not exceed 0,05 to 0,07mm. Should run-out be
excessive, remove the flywheel and check again
for irregularities on the crankshaft and flywheel
mating faces and the dowel.

11. Reverse removal procedure. 1 to 6.

Parts & tools for this job Staging For Land Rover Discovery

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