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Lancia Thesis Factory Service Manual (2002-2009)08 · Engine
08 · Engine

CAMSHAFTS in cylinder head - R.R.

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Timing system › CAMSHAFTS in cylinder head - R.R.
EngineCAMSHAFTS in cylinder head - R.R.

CAMSHAFTS in cylinder head - R.R.

Operation 1036C10 · CAMSHAFTS (2) IN CYLINDER HEAD (1)

2.0 TB, 2.4 20V

Removing

- Position the vehicle on a lift.

- Open the boot, remove the cover on the left hand side and disconnect the negative battery lead.

See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.

- Raise the vehicle on the lift.

See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.

See in Op. 7055B42 FRONT WHEEL ARCH LINER (one), left or right - R.R.

See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

2.4 20V

See in Op. 1048A28 vacuum air circuit resonator pipe - r+r

See in Op. 1048A21 AIR INLET HOSE FROM INTAKE TO FILTER - R.R.

See in Op. 1048A23 Cold AIR INTAKE for air filter - R.R.

See in Op. 1048A10 COMPLETE AIR FILTER -R.R.

2.0 TB

See in Op. 1048A21 AIR INLET HOSE FROM INTAKE TO FILTER - R.R.

See in Op. 1048A50 air inlet pipe to turbocharger - r + r

See in Op. 1048A10 COMPLETE AIR FILTER -R.R.

2.0 TB, 2.4 20V

See in Op. 1016A40 Ignition COIL COVER on cylinder head - R.R.

See in Op. 1092G10 Engine components single drive BELT - R.R.

See in Op. 1092A10 Crankshaft PULLEY - R.R. for versions with air conditioner

See in Op. 1032D12 Timing system protective COVER(S) - R.R.

See in Op. 1032B10 TOOTHED timing BELT - R.R. for timing adjustment or replacement

1. Undo the bolt (1a) for the exhaust side timing driven pulley using the tools (1b) and (1c) for counter-torque.

DescriptionCodeFunction
1bSupport for counter-torque1.860.831.000Loosen/tighten driven toothed pulley bolt
DescriptionCodeFunction
1cSpanner for rotating timing pullies1.860.831.002Loosen/tighten exhaust side camshaft drive pulley bolt

2. Remove the exhaust side timing driven pulley.

3. Undo the inlet side timing driven pulley bolts (3a) using the tool (3b) for counter-torque.

DescriptionCodeFunction
3bCounter-torque1.860.856.000Loosen/tighten inlet side camshaft drive pulley bolts

4. Remove the inlet side timing driven pulley.

CAMSHAFTS in cylinder head - R.R.

- Undo the bolts fixing the cam angle sensor to the camshaft front cap.

1. Undo the bolts (1a) and remove the camshaft caps (1b).

2. Remove the inlet side camshaft front supper upper half-bearing.

3. Remove the camshafts.

4. Remove the camshaft front oil seals.

5. Remove the inlet side camshaft front support lower half-bearing.

CAMSHAFTS in cylinder head - R.R.

Refitting

- Place the inlet side camshaft front support lower half-bearing in its housing.

- Place the camshafts in their housings.

- Place the inlet side camshaft front upper upper half-bearing in its housing.

- Place the camshaft caps in their housings and secure them tightening the bolts to the recommended torque.

Value - daNmFasteningComponentØ
1.5BoltCAMSHAFT CAPSM7

1. Fit the exhaust side camshaft front oil seal (1a) using the tool (1b).

DescriptionCodeFunction
1bFitting tool1.860.824.000Tool for fitting crankshaft front oil seals
CAMSHAFTS in cylinder head - R.R.

1. Fit the inlet side camshaft front oil seal (1a) using the tool (1b).

DescriptionCodeFunction
1bFitting tool1.860.844.000Tool for fitting front oil seals to
CAMSHAFTS in cylinder head - R.R.

- Tighten the bolts fixing the cam angle sensor to the camshaft front cap.

- Position the inlet side timing driven pulley and secure it without tightening the bolts.

- Position the exhaust side timing driven pulley and secure it without tightening the bolt.

The bolts securing the pullies are tightened when refitting the timing drive belt.

See in Op. 1032B10 TOOTHED timing BELT - R.R. for timing adjustment or replacement

See in Op. 1032D12 Timing system protective COVER(S) - R.R.

See in Op. 1092A10 Crankshaft PULLEY - R.R. for versions with air conditioner

See in Op. 1092G10 Engine components single drive BELT - R.R.

See in Op. 1016A40 Ignition COIL COVER on cylinder head - R.R.

2.4 20V

See in Op. 1048A10 COMPLETE AIR FILTER -R.R.

See in Op. 1048A23 Cold AIR INTAKE for air filter - R.R.

See in Op. 1048A21 AIR INLET HOSE FROM INTAKE TO FILTER - R.R.

See in Op. 1048A28 vacuum air circuit resonator pipe - r+r

2.0 TB

See in Op. 1048A10 COMPLETE AIR FILTER -R.R.

See in Op. 1048A50 air inlet pipe to turbocharger - r + r

See in Op. 1048A21 AIR INLET HOSE FROM INTAKE TO FILTER - R.R.

2.0 TB, 2.4 20V

See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.

See in Op. 7055B42 FRONT WHEEL ARCH LINER (one), left or right - R.R.

- Lower the vehicle on the lift.

See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.

- Connect the negative battery lead.

See in Op. 0010T20 Engine REFRIGERANT FLUID - Change

See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

- Remove the vehicle from the lift.

Parts & tools for this job Staging For 2002 Lancia Thesis

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