Clutch - r + r

Op. 1008C10 POWER UNIT UPPER SUPPORT - R R

Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R

Op. 1008C10 POWER UNIT UPPER SUPPORT - R R

1.6 16v

Removing

Place the car on the ramp.

Disconnect the battery negative terminal.

	Name	Connector
	Battery	See A001 BATTERY

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R.R.

Op. 5520B10 STARTER MOTOR - R+R

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1008a42 GEARBOX SIDE POWER UNIT RIGID SUPPORT - R.R.

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 1008a42 GEARBOX SIDE POWER UNIT RIGID SUPPORT - R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 5520B10 STARTER MOTOR - R+R

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R.R.

Connect the battery negative terminal.

	Name	Connector
	Battery	See A001 BATTERY

Remove the car from the ramps.

1.3 JTD 16V, 1.9 DIESEL

Removing

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R.R.

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R.R.

1.9 JTD 8V

Removing

Proceed with removal

Proceed with removal

Proceed with removal

Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE

Proceed with removal

Drain the air conditioning system

Op. 7210E22 R.R. WINDSCREEN BASE TRIM

Proceed with removal

Op. 7210E10 R.R. FRONT BUMPER

Proceed with removal

Proceed with removal

Op. 5040A10 AIR CONDITIONING REFRIGERANT CIRCUIT - DRYING AND REPRESSURIZING

Op. 4130B10 POWER STEERING FLUID RESEVOIR - R.R.

Op. 1088B10 ENGINE COOLING SUPPLY RESERVOIR - R.R.

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R + R

Op. 1004d10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Refitting

Proceed with refitting

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Proceed with refitting

Proceed with refitting

Op. 1004d10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD

Proceed with refitting

Refill the air condiitoning system

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R + R.

Proceed with refitting

Op. 1088B10 ENGINE COOLING SUPPLY RESERVOIR - R.R.

Proceed with refitting

Op. 4130B10 POWER STEERING FLUID RESEVOIR - R.R.

Proceed with refitting

Op. 5040A10 AIR CONDITIONING REFRIGERANT CIRCUIT - DRYING AND REPRESSURIZING

Proceed with refitting

Op. 7210E10 R.R. FRONT BUMPER

Refill the engine cooling system with coolant

Op. 7210E22 R.R. WINDSCREEN BASE TRIM

Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE

Op. 0010T20 ENGINE COOLANT - CHANGE

1.4 8v · from 12/03 · MY 2005

Removing

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD R+R

Op. 0010T40 CHANGE MANUAL GEARBOX OIL

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

1. Fit the flywheel lock.

2. Undo the bolts (2a) and remove the clutch mechanism and the plate (2b).

The bolts are pre-treated with sealant and therefore they should be replaced each time they are refitted.

Refitting

- Place the clutch mechanism complete with plate in its housing and secure it by tightening the new bolts to the recommended torque.

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD R+R