Introduction - MAINTENANCE

All operations should be carried out taking great care to avoid injury to persons.

The engine compartment contains numerous moving parts, components at high temperatures and electrical wiring with voltage.

Follow these precautions scrupulously when carrying out operations in the engine compartment:

• Turn off the engine and wait for it to cool down.
• Do not smoke.
• Make sure that there is a fire extinguisher in the vicinity.

For some procedures, the use of special tools is indicated. The use of these tools is vital in order to work safely.

Follow the safety instructions in force for workshop procedures. Where necessary, the Manual contains specific warnings to prevent the risk of dangerous situations.

When using chemicals, closely follow the safety instructions given on the safety sheet which the supplier must give to the user (in Italy, in accordance with D.M. no. 47/1992).

Engine oil, brake and clutch fluid, power steering fluid and engine coolant are harmful to the skin: reduce contact with the skin to a minimum, and in the event of contact, wash with soap and water.

The fluid (electrolyte) contained in the battery is poisonous and corrosive. Avoid contact with the skin or eyes. Do not allow naked flames or possible sources of sparks to come near the battery: risk of explosion or fire.

Oils (engine, gearbox and differential), fluids (brake and clutch, pwer steering, coolant), the battery and replaced oil and diesel filters contain substances which are harmful to the environment: they must be deposited in special containers.

All the operations must be carried out with the utmost attention and care to avoid damaging the components.

In order to release parts which are sticking, apply gentle blows using an aluminium or lead hammer if iron materials are involved: use a wooden or resin hammer for light alloy parts. use a wooden or resin hammer for light alloy parts.

During dismantling, check that parts which have to be marked carry reference marks.

When refitting, lubricate the parts, where necessary, to prevent sticking or seizing during the initial operating period.

During refitting, it is essential to observe the tightening torques and adjustment data.

During refitting operations, replace gaskets, oil seals, spring washers, safety plates, self-locking nuts and any worn parts.