Starter motor - r+r

Operation 5520B10 · Starter motor and components

1.2 8v, 1.9 DIESEL

Removing

Position the vehicle on a lift.

Disconnect the negative battery terminal.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.

1. Undo the nuts (1a) and disconnect the electrical connections (1b) from the starter motor.

2. Undo the retaining bolts (2a) and remove starter motor (2b) from the lower part of the engine compartment.

Refitting

Place the starter motor in position and tighten the upper bolts and the lower nut.

Connect the starter motor electrical connections and secure them by tightening the nuts to the specified torque.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.

Connect the negative battery terminal and remove the vehicle from the lift.

1.6 16v

Removing

Position the vehicle on a lift.

Disconnect the negative battery terminal.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.

1. Disconnect the electrical connection from the starter motor.

2. Open the cover (2a) and disconnect the electrical connection (2b) from the starter motor.

3. Undo the bolts (3a) and remove the starter motor (3b).

Refitting

Check that the starter motor is not damaged.

Place the starter motor in its housing and secure it tightening the bolts to the recommended torque.

Connect the electrical connections for the starter motor and close the cover.

Connect the electrical connection for the starter motor.

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.

Connect the negative battery terminal.

Remove the vehicle from the lift.

1.9 JTD 8V

Removing

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

1. Undo the nuts (1a) and remove the fuel filter assembly (1b).

1. Disconnect the electrical connections from the starter motor.

2. Undo the bolts (2a) and remove the starter motor (2b).

Refitting

1. Place the starter motor (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.

The upper starter motor bolts also secure an electrical wiring bracket.

2. Connect the electrical connections to the starter motor.

Place the fuel filter back in its housing and fasten it using the nuts.

Connect the negative battery terminal (-).

1.3 JTD 16V

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal.

1. Open the protective cover (1a), loosen the nut (1b) and disconnect the starter motor electrical connections (1c).

2. Undo the bolts (2a) and remove the starter motor (2b).

Refitting

1. Place the starter motor (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.

2. Connect the electrical connections (2a) to the starter motor, secure with the nut (2b) and close the protective cover (2c).

Connect the negative battery terminal.

Remove the vehicle from the lift.

1.4 8v

Removing

- Position the vehicle on a lift.

- Open the bonnet.

1. Working from the left side of the engine, unscrew the upper starter motor bolt.

- Raise the vehicle.

1. Open the protective cover for the starter motor electrical connections.

2. Undo the nut.

3. Disconnect the electrical connections (3a, 3b) from the starter motor.

4. Unscrew the lower starter motor bolt.

5. Remove the starter motor.

Refitting

- Check that the starter motor is not damaged.

1. Place the starter motor in position.

2. Screw in the lower starter motor bolt and tighten to the recommended torque.

3. Connect the electrical connections for the starter motor, tighten the nut and close the protective cover.

- Lower the vehicle.

1. Screw in the upper starter motor bolt.

- Close the bonnet.

- Remove the vehicle from the lift.