Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo 159 Factory Service Manual (2005-2011)08 · Engine
08 · Engine

Chain gears and timing system components r r

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Timing system › Chain gears and timing system components r r
EngineChain gears and timing system components r r

CHAIN GEARS AND TIMING SYSTEM COMPONENTS R R

Operation 1032A10 · CHAIN TIMING SYSTEM

1.9 JTS, 2.2 JTS

Removing

- Position the vehicle on a lift.

- Make sure that the ignition key is in the OFF position, then disconnect the battery terminal (-).

DescriptionConnector
BatterySee A001 BATTERY

Op. 1048A28 VACUUM AIR CIRCUIT RESONATOR PIPE - R+R

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G14 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R + R

Op. 1032A12 TIMING SYSTEM DRIVE CHAIN - R.R

1. Remove the timing drive pulley.

2. Undo the bolt (2a) and remove the timing chain (2b) lubrication jet.

CHAIN GEARS AND TIMING SYSTEM COMPONENTS R R

Refitting

1. Position the timing chain lubrication jet (1a) in its housing and secure it tightening the bolt (1b) to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Timing chain lubrication jetBoltM(engine block side) 1.0

1.9 JTS

2.2 JTS

2. Place the timing drive pulley in its housing.

CHAIN GEARS AND TIMING SYSTEM COMPONENTS R R

Op. 1032A12 TIMING SYSTEM DRIVE CHAIN - R.R

Op. 1092G14 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R + R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1048A28 VACUUM AIR CIRCUIT RESONATOR PIPE - R+R

- Connect the negative battery terminal.

Op. 0010T71 POWER STEERING FLUID CHECK LEVEL AND TOP UP IF NECESSARY

Op. 0010T75 HYDRAULIC POWER STEERING SYSTEM BLEED AIR

- Remove the vehicle from the lift.

3.2 JTS

This operation can only be carried out with the power unit removed, therefore refer to:

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R.R

Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE

Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE

Op. 1004E10 ENGINE, REMOVED - REMOVE CYLINDER HEAD AND OIL SUMP FOR INSPECTION - INCLUDES POSITIONING ON STAND AND REMOVAL

Op. 1004E20 ENGINE - DISMANTLE AND REASSEMBLE FOLLOWING OPERATION 1004E10 - WASH AND CHECK DISMANTLED PARTS - REFIT CYLINDER HEAD AND OIL SUMP - DOES NOT INCLUDE REPAIRS TO CYLINDER HEAD AND AUXILIARY UNIT

Parts & tools for this job Staging For 2005 Alfa Romeo 159

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