ENGINE - POSITION ON STAND AND REMOVE

Operation 1004D40 · REMOVE ENGINE AND WASH

1.9 JTS, 2.2 JTS

Removing

1.9 JTD 16V, 2.4 JTD 20V

Removing

1. Fit the flywheel lock.

2. Undo the bolts (2a) and remove the engine flywheel (2b).

The bolts fixing the flywheel are pre-treated with sealant, therefore they should be replaced each time they are removed.

- Remove the flywheel lock.

3. Undo the bolts (3a) and remove the flywheel guard (3b).

1. Position the engine on the support tools (1a) and overhaul tools (1b).

Refitting

- Remove the engine from the tools used for supporting it.

- Place the rear flywheel guard in its housing and secure it using the bolts.

- Place the flywheel lock in its housing.

- Place the flywheel in its housing and secure it by tightening the new bolts to the recommended torque.

- Remove the flywheel lock.

1.9 JTD 8V

- Unscrew the bolts and remove the engine flywheel, then refer to

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

1. Undo the bolts (1a) and remove the flywheel guard (1b).

1. Fit the support (1a) on the engine block (1b).

1. Using the tool and a hydraulic lift, place the engine on the overhaul stand.

- Support the engine using the tools and a hydraulic lift.

- Undo the bolts fixing the engine block to the overhaul stand support.

- Fit the flywheel guard and secure it using the bolts.

- Fit the engine flywheel with reference to

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

3.2 JTS

Rest on the stand

1. Fit the tool (1a) on the engine crankcase and, using a hydraulic lift, position the engine (1b) on the rotating overhaul stand.

Removal from the stand

- Support the engine using a hydraulic lift, undo the tool fastenings on the crankcase and then remove the engine from the overhaul stand.

1.8

Removing

1. Fit the overhaul stand bracket on the engine block.

- Apply suitable chains to the engine and support it using a suitable hydraulic hoist.

2. Position the engine on the overhaul stand.

Refitting

- Apply suitable chains to the engine and,supporting it with a suitable hydraulic hoist, remove it from the overhaul stand and position it onto a workbench.

- Remove the overhaul stand bracket from the engine block.