Workshop Manuals Factory service & repair Land Rover
01 Discovery Workshop Manual - 2nd Edition02 01 - INTRODUCTION03 04 - GENERAL SPECIFICATION DATA04 05 - ENGINE TUNING DATA05 07 - GENERAL FITTING REMINDERS06 09 - LUBRICANTS, FLUIDS AND CAPACITIES07 10 - MAINTENANCE08 12 - ENGINE - Tdi09 10 11 12 12 - ENGINE - V8i13 12 - ENGINE - 4.0 V814 12 - ENGINE - Mpi15 16 17 18 17 - EMISSION CONTROL19 19 - FUEL SYSTEM - Tdi20 19 - FUEL SYSTEM - MFI21 19 - FUEL SYSTEM - SFI22 19 - FUEL SYSTEM - Mpi23 19 - FUEL SYSTEM - Cruise Control24 26 - COOLING SYSTEM - Tdi25 26 - COOLING SYSTEM - V8i26 26 - COOLING SYSTEM - Mpi27 28 30 - MANIFOLD AND EXHAUST SYSTEM29 33 - CLUTCH30 37 - MANUAL GEARBOX - R38031 41 - TRANSFER GEARBOX32 44 - AUTOMATIC GEARBOX - ZF33 34 35 47 - PROPELLER SHAFTS36 51 - REAR AXLE AND FINAL DRIVE37 38 54 - FRONT AXLE AND FINAL DRIVE39 40 41 57 - STEERING42 43 44 60 - FRONT SUSPENSION45 64 - REAR SUSPENSION46 70 - BRAKES47 74 - WHEELS AND TYRES48 75 - SUPPLEMENTARY RESTRAINT SYSTEM49 76 - CHASSIS AND BODY50 51 80 - HEATING AND VENTILATION52 82 - AIR CONDITIONING53 84 - WIPERS AND WASHERS54 86 - ELECTRICAL
Land Rover 300Tdi Discovery41 · 57 - STEERING
41 · Steering & suspension

OVERHAUL (page 3 of 9)

Make
Land Rover
Model
Discovery 300Tdi Discovery
57 - STEERINGOVERHAUL · page 3 of 9
background image

STEERING

3

OVERHAUL

CAUTION: Do not remove sector shaft
bearings from casing. Replacement parts
are not available. If sector shaft bearings

are worn fit a new steering box.

21. Remove dirt excluder, circlip and seal from input

shaft housing bore.

CAUTION: The use of a seal puller is
recommended to prevent damage to
casing, and possible oil leaks.

INSPECTING

Piston

22. Discard all rubber seals and provide

replacements.

NOTE: A rubber seal is fitted behind
plastic ring on rack piston. Discard seal
and plastic ring.

Steering box casing

23. Examine piston bore for scoring and wear.
24. Examine feed tube.
25. Fit a new feed tube if damaged. Tighten to

22

Nm.

Sector shaft assembly

26. Check there is no side play on roller.
27. If side play on roller exists fit a new sector shaft.
28. Check condition of adjuster screw threads.

Check adjuster end float. Fit new adjuster if end
float exceeds 0.15 mm.

29. Examine bearing areas on shaft for excessive

wear.

30. Examine gear teeth for uneven or excessive

wear.

Parts & tools for this job Staging For Land Rover Discovery

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