Workshop Manuals Factory service & repair Land Rover
01 02 WORKSHOP MANUAL SUPPLEMENT03 04 CONTENTS05 06 CONTENTS07 INFORMATION08 09 INTRODUCTION10 GENERAL SPECIFICATION DATA11 ENGINE TUNING DATA12 GENERAL FITTING REMINDERS13 MAINTENANCE14 ENGINE15 EMISSION CONTROL16 ENGINE MANAGEMENT SYSTEM17 FUEL SYSTEM18 COOLING SYSTEM19 MANIFOLD AND EXHAUST SYSTEM20 CLUTCH21 MANUAL GEARBOX22 TRANSFER GEARBOX23 PROPELLER SHAFTS24 STEERING25 FRONT SUSPENSION26 REAR SUSPENSION27 BRAKES28 CHASSIS AND BODY29 PANEL REPAIRS30 AIR CONDITIONING31 WIPERS AND WASHERS32 ELECTRICAL33 INSTRUMENTS
Land Rover TD5 Defender22 · TRANSFER GEARBOX
22 · Transmission

GASKET - REAR OUTPUT SHAFT HOUSING

Make
Land Rover
Model
Defender TD5 Defender
Section
GASKET - REAR OUTPUT SHAFT HOUSING
TRANSFER GEARBOXGASKET - REAR OUTPUT SHAFT HOUSING
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41

TRANSFER GEARBOX

12

REPAIR

10. Fit new seal using LRT-41-012 .

NOTE: Use end of tool marked ’REAR’ to
fit seal.

11. Position drive flange, fit new felt and steel

washers.

12. Position LRT-51-003 fit and tighten new drive

flange nut to 148 Nm (109 lbf.ft).

13. Position brake drum and tighten screw.
14. Tighten adjuster bolt to 25 Nm (18 lbf.ft) then

back off 1 1/2 turns.

15. Check that brake drum is free to rotate.
16. Fit propeller shaft. See PROPELLER SHAFTS,

Repair.

17. Top-up transfer gearbox oil.

GASKET - REAR OUTPUT SHAFT HOUSING

Service repair no - 41.20.55

Remove

1. Drain transfer gearbox oil. See

MAINTENANCE ,

2. Remove rear output shaft seal. See this

Section.

3. Mark output shaft housing to main casing for

assembly purposes.

4. Note position of shoulder bolt, remove 6 bolts

securing housing to main casing.

Refit

5. Clean output shaft housing, mating face on main

casing and sealant from bolt threads.

6. Apply Hylosil RTV 102 to mating flange on

output shaft housing.

7. Fit output shaft housing to main casing ensuring

that splines of output shaft are engaged in
differential.

8. Apply Loctite 290 to bolt threads.
9. Fit bolts and tighten by diagonal selection to 45

Nm (33 lbf.ft).

10. Fit rear output shaft seal. See this Section.
11. Fill transfer gearbox with oil. See

MAINTENANCE ,

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