Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Ulysse Factory Service Manual (2002-2010)13 · Steering
13 · Steering & suspension

Power steering pump - r.r.

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Power steering › Power steering pump - r.r.
SteeringPower steering pump - r.r.

POWER STEERING PUMP - R.R.

Operation 4130B20 · POWER STEERING HYDRAULIC SYTEM

2.0 16v

Removing

See

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the negative battery terminal.

Position the vehicle on a lift.

See

Op. 4450B04 RIGHT FRONT WHEEL - R.R

See

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

See

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

See

Op. 1092G10 SINGLE ENGINE BELT - R.R

See

Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE

See

Op. 4130B10 POWER STEERING FLUID RESEVOIR - R.R.

See

Op. 4130B12 POWER STEERING FLUID RESERVOIR MOUNTING/BRACKETS - POSITION

See

Op. 5050A12 WINDSCREEN WASHER FLUID RESERVOIR FILLER PIPE (IN ENGINE COMPARTMENT) - R.R.

1. Remove collar (1a) and remove the pipe from reservoir to power steering pump (1b).

2. Undo connector (2a) and disconnect delivery pipe (1b) and place to one side.

POWER STEERING PUMP - R.R.

1. Undo the retaining bolt.

2. Remove the wiring and piping anchorage bracket.

POWER STEERING PUMP - R.R.

1. Undo the retaining bolt.

2. Working through the pulley holes, unscrew the bolts.

3. Remove the power assisted steering pump

POWER STEERING PUMP - R.R.

Refitting

Position the power steering pump and tighten the fixing bolts to the recommended torque.

Value daNmFasteningComponentdia
2.0BoltPOWER STEERING PUMP

Position the wiring and pipe holder bracket and tighten the fixing bolt.

Connect the delivery pipe to the power steering pump and tighten the connector to the specified torque.

Value daNmFasteningComponentdia
2.0ConnectorPIPE BTWN PUMP + POWER STEERING BOX

Connect the pipe from reservoir to power steering pump and secure with a collar.

See

Op. 5050A12 WINDSCREEN WASHER FLUID RESERVOIR FILLER PIPE (IN ENGINE COMPARTMENT) - R.R.

See

Op. 4130B12 POWER STEERING FLUID RESERVOIR MOUNTING/BRACKETS - POSITION

See

Op. 4130B10 POWER STEERING FLUID RESEVOIR - R.R.

See

Op. 1092G10 SINGLE ENGINE BELT - R.R

See

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

[Right front]

See

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

See

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Remove the vehicle from the lift.

Connect the negative battery terminal.

See

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

See

Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE

1. Undo bolts (1a) and place engine oil filler fitting (1b) aside.

POWER STEERING PUMP - R.R.

1. Remove the cover from fuse box (1a), disconnect electrical connection (1b) and place the wiring aside.

POWER STEERING PUMP - R.R.

3.0 24V V6

Removing

- Position the vehicle on the lift.

- Disconnect the negative battery terminal.

DescriptionConnector
Battery

1. Using the special tool, loosen the fastening band (1a) and disconnect the power assisted steering fluid return pipe (1b).

DescriptionCodeFunction
1aCaliperBand opening

2. Undo the connector (2a) and detach the coolant supply pipe between the pump and the power assisted steering box.

3. Undo the upper fastenings (3a) and (3b) for the power assisted steering pump (3c).

POWER STEERING PUMP - R.R.

1. Undo the fixing bolts (1a) and move the supply pipe (1b) to free up the work area.

POWER STEERING PUMP - R.R.

- Loosen the fastenings for the power assisted steering pump pulley

1. Undo the lower fixing bolt (1a) and remove the power assisted steering pump (1b) from the engine.

POWER STEERING PUMP - R.R.

Refitting

- Position the power assisted steering pump and tighten the lower bolt fixing it to the mounting to the recommended torque.

Value - daNmFasteningComponentØ Â
2.5BoltPOWER STEERING PUMP

See descriptions

- Tighten the upper fastenings securing the power assisted steering pump to the mounting to the recommended torque.

Value - daNmFasteningComponentØ Â
2.5BoltPOWER STEERING PUMP

- Connect the power assisted steering fluid return pipe to the power assisted steering pump and renew the fastening band using the special tool.

DescriptionCodeFunction
CaliperBand opening

- Connect the power assisted steering fluid supply pipe to the power assisted steering box and tighten the connector.

- Position the supply pipe and tighten the fixing bolts

- Connect the negative battery terminal.

DescriptionConnector
Battery

- Remove the vehicle from the lift.

2.0 16V JTD, 2.2 16V JTD

Removing

POWER STEERING PUMP - R.R.
POWER STEERING PUMP - R.R.

Parts & tools for this job Staging For 2002 Fiat Ulysse

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