Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Ulysse Factory Service Manual (2002-2010)13 · Steering
13 · Steering & suspension

Power steering box - r+r

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Power steering › Power steering box - r+r
SteeringPower steering box - r+r

POWER STEERING BOX - R+R

Operation 4130A10 · POWER STEERING BOX

Removing

See

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

See

Op. 4130A14 POWER STEERING BOX COVER - R R

See

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Work from the right side of the vehicle.

1. Undo bolts (1a) and remove connecting link (1b).

POWER STEERING BOX - R+R

Working from the right side of the vehicle.

1. Undo bolts (1a) and remove connecting link (1b).

POWER STEERING BOX - R+R

Carry out the same operation fon both sides.

1. Undo the steering head nut.

2. Use tool (2a) to release steering head (4b).

DescriptionCodeFunction
2aHead extractorBall joint removal
POWER STEERING BOX - R+R

1. Position terminals (1a) on the power steering fluid delivery and return pipes (1b).

POWER STEERING BOX - R+R

Position a suitable container to recover the power steering fluid.

1. Undo connectors (1a) securing power steering pipes (1b) and move them out of the work area.

2. Undo the bolt securing the steering box to the steering column.

POWER STEERING BOX - R+R

1. Undo power steering box bolts (1a) and recover fastening device (1b).

POWER STEERING BOX - R+R

1. Remove the steering box from the right side of the vehicle.

POWER STEERING BOX - R+R

Refitting

Place the power steering box in position.

Screw in the power steering box fasteners to the beam and tighten to torque.

Value daNmFasteningComponentdia
14.5BoltPOWER STEERING BOX

Tighten the low pressure pipe connectors (1a) and the high pressure pipe connectorss (1b) to to the specified torque.

Value daNmFasteningComponentdia
1b2,0ConnectorHIGH PRESSURE PIPE
Value daNmFasteningComponentdia
2,5BoltUNIVERSAL JOINT

Remove the terminals from the power steering fluid pipes.

Fit the steering heads and screw in the fixing bolt before tightening to torque.

Value daNmFasteningComponentdia
4NutSTEERING TRACK ROD ENDS

Place the connecting links in position and screw in the bolts before tightening to torque.

Value daNmFasteningComponentdia
6.5BoltLINK CONNECTING BODY TO SUSPENSION SUBFRAME

See

Op. 4450B12 FRONT WHEELS (TWO) - R+R

See

Op. 4130A14 POWER STEERING BOX COVER - R R

See

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

The power assisted steering system is self-bleeding; this is done by steering completely to the right and the left with the engine running and the vehicle stationary.

Parts & tools for this job Staging For 2002 Fiat Ulysse

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.