Water pump - r + r
- Make
- Fiat
- Model
- Doblò Factory Service Manual
- Year
- 2000–2010
- Section
- Engine cooling › Water pump - r + r
Water pump - r + r
Removing
Position the vehicle on a lift.
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R
Op. 4450B04 RIGHT FRONT WHEEL - R.R.
Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.
Op. 1092B60 ALTERNATOR DRIVE BELT - R + R
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1088C14 WATER PUMP - R + R WITH DRIVE BELT(S) REMOVED
Refitting
Op. 1088C14 WATER PUMP - R + R WITH DRIVE BELT(S) REMOVED
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1092B60 ALTERNATOR DRIVE BELT - R + R
Op. 4450B04 RIGHT FRONT WHEEL - R.R.
Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 0010T21 COOLANT - CHECK DENSITY AND TOP UP IF NECESSARY
Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.
Remove the vehicle from the lift.
Removing
Position the vehicle on a lift.
Disconnect the negative battery terminal.
| Description | Connector | |
|---|---|---|
| Battery | See A001 BATTERY |
Op. 4450B04 RIGHT FRONT WHEEL - R.R.
Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.
Op. 1092B50 ALTERNATOR/WATER PUMP DRIVE BELT - R.R.
Op. 1092C10 POWER STEERING AND/OR SELF-LEVELLING SUSPENSION PUMP DRIVE BELT - R + R
Op. 1080B94 FRONT LAMBDA SENSOR AT CATALYTIC CONVERTER - R.R.
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD R+R
1. Arrange a suitable container beneath the vehicle to recover the engine coolant; then open collar (1a) and disconnect lower radiator pipe (1b).
1. Unscrew the bolts securing the rigid inlet pipe to the water pump, water pump side, and recover the residual coolant in an appropriate container.
1. Unscrew nut (1a) and bolt (1b) securing the power steering pump mount.
2. Move the power steering pump mount out of the working area.
1. Unscrew bolt (1a) and nuts (1b) securing the bracket to the alternator.
2. Remove the power steering pump bracket on the alternator from the engine compartment.
1. Undo the fixing bolts (1a) and remove the water pump (1b) with gasket.
Refitting
Position the water pump, complete with new O-ring, in its housing and secure it tightening the bolts to the recommended torque.
| Fastening | Component | dia | Value (daNm) | |
|---|---|---|---|---|
| Bolt | COOLANT PUMP | M8 X 60 | (Engine crankcase side) 2.5 |
| Fastening | Component | dia | Value (daNm) | |
|---|---|---|---|---|
| Bolt | COOLANT PUMP | M8 X 1.25 | (Engine crankcase side) 2.5 |
Position the power steering pump bracket on the alternator and tighten the bolt to the specified torque.
| Fastening | Component | dia | Value (daNm) | |
|---|---|---|---|---|
| Bolt | POWER STEERING PUMP SUPPORT/BRACKET | M10 X 1.25 | 5 |
Tighten the nuts securing the power steering pump bracket to the alternator to torque.
| Fastening | Component | dia | Value (daNm) | |
|---|---|---|---|---|
| Nut | POWER STEERING PUMP SUPPORT/BRACKET | M10 X 1.25 | 5 |
Positionthe mount with power steering pump in its original position and tighten the bolt to the specified torque.
| Fastening | Component | dia | Value (daNm) | |
|---|---|---|---|---|
| Bolt | POWER STEERING PUMP SUPPORT/BRACKET | M8 | 2.5 |
Tighten the nut securing the power steering pump mount.
Tighten the bolts securing the rigid inlet pipe to the water pump to the recommended torque.
| Fastening | Component | dia | Value (daNm) | |
|---|---|---|---|---|
| Bolt | COOLANT PUMP RIGID INLET PIPE | M8 | 2.5 |
Connect the lower sleeve to the radiator and secure with a collar.
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD R+R
Op. 1080B94 FRONT LAMBDA SENSOR AT CATALYTIC CONVERTER - R.R.
Op. 1092C10 POWER STEERING AND/OR SELF-LEVELLING SUSPENSION PUMP DRIVE BELT - R + R
Op. 1092C12 POWER STEERING PUMP DRIVE BELT - ADJUST TENSION
Op. 1092B50 ALTERNATOR/WATER PUMP DRIVE BELT - R.R.
Op. 1092B54 ALTERNATOR/WATER PUMP DRIVE BELT - ADJUST TENSION
Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.
Op. 4450B04 RIGHT FRONT WHEEL - R.R.
Op. 0010T20 ENGINE COOLANT - CHANGE
Connect the negative battery terminal.
| Description | Connector | |
|---|---|---|
| Battery | See A001 BATTERY |
Remove the vehicle from the lift.
Removing
Position the vehicle on a lift.
Carry out
Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R..
1. Disconnect the lower radiator coolant outlet hose, radiator side.
Manually press the clips and withdraw the hose rapid connector. Collect the coolant in a suitable container.
Carry out
Op. 4450B04 RIGHT FRONT WHEEL - R.R..
Carry out
Carry out
Op. 1092C10 POWER STEERING AND/OR SELF-LEVELLING SUSPENSION PUMP DRIVE BELT - R + R.
Carry out
Op. 1092G10 SINGLE ENGINE BELT - R.R..
1. Undo the nuts (1a) and remove the coolant pump (1b) complete with gasket.
Refitting
1. Place the water pump (1a), complete with gasket in position, then tighten the nuts (1b) to the recommended torque.
| Fastening | Component | dia | Value (daNm) | |
|---|---|---|---|---|
| 1b | Nut | COOLANT PUMP | M6 | (Engine upper crankcase side) 0.8 - 1.0 |
Carry out
Op. 1092G10 SINGLE ENGINE BELT - R.R..
Carry out
Op. 1092C10 POWER STEERING AND/OR SELF-LEVELLING SUSPENSION PUMP DRIVE BELT - R + R.
Carry out
Carry out
Op. 4450B04 RIGHT FRONT WHEEL - R.R..
Connect the rapid connector for the radiator lower coolant outlet hose to the radiator.
Refill the engine cooling system
Op. 0010T20 ENGINE COOLANT - CHANGE.
Carry out
Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R..
Remove the vehicle from the lift.
Removing
Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.
Op. 4450B04 RIGHT FRONT WHEEL - R.R.
Op. 1092G10 SINGLE ENGINE BELT - R.R.
Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1088C14 WATER PUMP - R + R WITH DRIVE BELT(S) REMOVED
Refitting
Op. 1088C14 WATER PUMP - R + R WITH DRIVE BELT(S) REMOVED
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT
Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R
Op. 1092G10 SINGLE ENGINE BELT - R.R.
Op. 4450B04 RIGHT FRONT WHEEL - R.R.
Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.
Removing
Proceed with the removal
Op. 4450B04 RIGHT FRONT WHEEL - R.R..
Proceed with the removal
Op. 1092G10 SINGLE ENGINE BELT - R.R..
Proceed with the removal
Op. 1092A10 CRANKSHAFT PULLEY - R + R.
Proceed with the removal
Op. 1008a46 TIMING SIDE POWER UNIT RIGID SUPPORT - R.R..
Proceed with the removal
Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R.
Proceed with the removal
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.
Proceed with the removal
Op. 1032B61 TIMING BELT PULLEY - R.R. WITH TIMING BELT REMOVED.
Proceed with the removal
Op. 1088C14 WATER PUMP - R + R WITH DRIVE BELT(S) REMOVED.
Refitting
Proceed with the refitting
Op. 1088C14 WATER PUMP - R + R WITH DRIVE BELT(S) REMOVED.
Proceed with the refitting
Op. 1032B61 TIMING BELT PULLEY - R.R. WITH TIMING BELT REMOVED.
Proceed with the refitting
Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.
Proceed with the refitting
Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R.
Proceed with the refitting
Op. 1008a46 TIMING SIDE POWER UNIT RIGID SUPPORT - R.R..
Proceed with the refitting
Op. 1092A10 CRANKSHAFT PULLEY - R + R.
Proceed with the refitting
Op. 1092G10 SINGLE ENGINE BELT - R.R..
Proceed with the refitting
Op. 4450B04 RIGHT FRONT WHEEL - R.R..
Removing
If the toothed timing belt is replaced, carry out the following self-learning procedure.
Start up the engine without pressing the accelerator pedal with an engine temperature greater than or equal to 20° and idle the engine for 10 seconds
- Position the vehicle on a lift.
- Turn the ignition key to the OFF position.
- Disconnect the negative battery terminal.
| Description | Connector | |
|---|---|---|
| BATTERY | See A001 BATTERY |
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.
Op. 1092C11 POWER STEERING PUMP DRIVE BELT - R.R. FOR VERSIONS WITH AIR CONDITIONER
Op. 1092G10 SINGLE ENGINE BELT - R.R.
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.
Op. 1008B10 FLEXIBLE MOUNTING FOR POWER UNIT FRONT SUPPORT (TIMING SIDE) - REPLACE
Op. 1008A46 TIMING SIDE POWER UNIT RIGID SUPPORT -R.R.
Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R
Op. 1056B87 IGNITION/INJECTION SYSTEM CONTROL UNIT SUPPORT - R.R.
Op. 5510C14 IGNITION COIL/S - R+R
Op. 1016A20 SINGLE TAPPET COVER -R.R AND REPLACE GASKET
Op. 1088C14 WATER PUMP - R + R WITH DRIVE BELT(S) REMOVED
Refitting
Op. 1088C14 WATER PUMP - R + R WITH DRIVE BELT(S) REMOVED
Op. 1016A20 SINGLE TAPPET COVER -R.R AND REPLACE GASKET
Op. 5510C14 IGNITION COIL/S - R+R
Op. 1056B87 IGNITION/INJECTION SYSTEM CONTROL UNIT SUPPORT - R.R.
Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R
Op. 1008A46 TIMING SIDE POWER UNIT RIGID SUPPORT -R.R.
Op. 1008b10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE
Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.
Op. 1092A10 CRANKSHAFT PULLEY - R + R
Op. 1092G10 SINGLE ENGINE BELT - R.R.
Op. 1092G11
Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
- Connect the negative battery terminal.
| Description | Connector | |
|---|---|---|
| BATTERY | See A001 BATTERY |
- Remove the vehicle from the lift.
Parts & tools for this job Staging For 2000 Fiat Doblò
- FLUIDCoolantSearch: Fiat coolant antifreeze
- PARTThermostatSearch: Fiat Doblò 2000 thermostat
- TOOLCooling system pressure testerSearch: cooling system pressure tester
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