Timing system protective cover(s) - r + r

Operation 1032D12 · TIMING SYSTEM PROTECTIONS

1.2 8v, 1.4 8v, 1.6 16v, 1.9 JTD 8V, 1.9 DIESEL

Removing

Disconnect the battery negative terminal.

1. Disconnect the electrical connection for the engine rpm sensor.

2. Open the retaining band and place the electrical wiring for the engine rpm sensor to the side.

Removing

- 4450B04 right front wheel r r

- 7055B54 under-engine guard - r r

- 1092B50 alternator/air conditioner compressor drive belt - adjust tension

- 1092A10 Crankshaft services PULLEY - R.R.

- 1008B10 power unit front mount (timing side) flexible block - replace

1. Raise the lift and undo the lower bolts fixing the timing cover.

Removing

- 7055B54 under-engine guard - r r

- 4450B04 right front wheel r r

- 1092A10 Crankshaft services PULLEY - R.R.

Position a suitable container to collect the fluid from the power steering system.

1. Disconnect quick-release fitting (1a), separate both oil pipes (1b) and drain the fluid into the container.

Reconnect the quick-release fitting after draining all the fluid from the power steering system.

Removing

Position the vehicle on the ramp.

Proceed with the removal - 4450B04 right front wheel r r.

Proceed with the removal - 1092G10 single engine belt r r.

Proceed with the removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the removal - 1008A46 cam shaft left rigid mount - r r.

1. Position the tool (1a) on the pressure pump mounting and secure it using the nuts (1b).

2. Fit the tool (2a) complete with support mountings (2b) then connect them to the tool fitted previously using the rod (2c).

1. Disconnect the electrical connection for the timing sensor.

1. Lower the lift, undo the bolt (1a) and remove the timing pullies inspection cover (1b), open the band (1c) and move the power assisted steering system pipes (1d) aside.

Lower the vehicle.

1. Undo the power steering fluid reservoir bolts.

2. Disconnect both pipes (2a) and (2b).

3. Remove the power steering pump fluid reservoir.

Remove the hydraulic lift from underneath the power unit.

1. Undo the bolts (1a) and remove the upper protective timing covers (1b).

1. Undo the side fixing bolt (1a) and remove the upper protective timing cover (1b).

1. Undo the upper bolts (1a) and remove the timing belt guard (1b).

Loosen the auxiliary component fixed tensioner retaining bolt without tightening.

1. Unscrew the retaining bolts

2. Remove the lower timing belt guard.

1. Undo the bolt (1a) and remove the fixed single drive belt tensioner (1b).

1. Disconnect the electrical connection for the timing sensor.

2. Open the retaining band and place the electrical wiring for the engine rpm sensor to the side.

Refitting

Position the protective cover.

Tighten the upper bolts fixing the timing belt protective cover to the recommended torque.

Position the inspection cover on the timing pullies and tighten the fixing bolt.

Position the power assisted steering system pipes on the timing belt cover and close the retaining band.

Raise the vehicle and tighten the lower bolts fixing the timing belt protective cover to the recommended torque.

- 1008B10 power unit front mount (timing side) flexible block - replace

- 1092A10 Crankshaft services PULLEY - R.R.

- 1092B50 alternator/air conditioner compressor drive belt - adjust tension

- 1092B54 alternator/water pump drive belt - adjust tension

- 7055B54 under-engine guard - r r

- 4450B04 right front wheel r r

Release the electrical wiring for the air conditioning compressor.

1. Unscrew the retaining bolts

2. Remove the upper timing belt guards.

1. Undo the bolts (1a) and remove the lower protective timing cover (1b).

1. Undo the fixing bolts (1a) and remove the lower protective timing cover (1b).

Refitting

Fit the upper timing belt guard.

Using new retaining bands, position the air conditioning compressor cable on the upper timing belt guard.

Fit the lower timing belt guard.

Tighten the bolt securing the fixed auxiliary component tensioner to torque.

Fit the power steering pump fluid reservoir.

Disconnect both pipes and tighten the bolts securing the reservoir to the mount.

Secure the power steering fluid pipe to the body.

Top up the fluid level in the power steering reservoir.

- 1092A10 Crankshaft services PULLEY - R.R.

- 4450B04 right front wheel r r

- 7055B54 under-engine guard - r r

Refitting

Fit the lower protective timing cover and secure using the bolts.

1. Place the engine components single drive belt fixed tensioner (1a) back in its housing and fix it tightening the bolts (1b) to the recommended torque.

Refitting

Fit the lower protection and tighten the fixing bolts.

Fit the upper protection and tighten the fixing bolts.

Reposition the rpm sensor wiring.

Connect the electrical connection for the engine rpm sensor.

Secure the electrical wiring for the rpm sensor to the band.

Connect the battery negative terminal.

Place the upper protective timing covers back in their housings and secure them using the bolts.

Position the hydraulic lift underneath the power unit.

Remove the safety tools used for supporting the power unit.

Proceed with the refitting - 1008A46 cam shaft left rigid mount - r r.

Proceed with the refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the refitting - 1092G10 single engine belt r r.

Proceed with the refitting - 4450B04 right front wheel r r.

Remove the car from the ramp.