Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)08 · Engine
08 · Engine

Link mount on engine - r r

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Power unit supports › Link mount on engine - r r
EngineLink mount on engine - r r

LINK MOUNT ON ENGINE - R R

Operation 1008C18 · POWER UNIT REACTION ELEMENTS

1.8 T.SPARK

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal.

DescriptionConnector
BatteryA1B

Proceed with the removal

Op. 4450B04 RIGHT FRONT WHEEL R R

Proceed with the removal

Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.

1. Disconnect the rapid connector (1a) for the fuel vapour recovery pipe and release it from the fastening (1b) on the power assisted steering fluid reservoir.

Seal the fuel vapour recovery system pipes.

LINK MOUNT ON ENGINE - R R

Proceed with the removal

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

1. Undo the bolts (1a) and move the power assisted steering fluid reservoir (1b).

LINK MOUNT ON ENGINE - R R

1. Undo the bolts (1a) and release the power assisted steering fluid reservoir mounting bracket (1b) from the mounting on the engine for the reaction rod and various engine components.

LINK MOUNT ON ENGINE - R R

Proceed with the removal

Op. 1008C10 POWER UNIT UPPER REACTION LINK R R.

Proceed with the removal

5510C14 ROCCHETTI/BOBINE di accensione - S.R.

Proceed with the removal

Op. 1016A20 SINGLE CAM COVER - R + R AND REPLACE GASKET.

1. Loosen the bolts fixing the power assisted steering pump pulley.

LINK MOUNT ON ENGINE - R R

Proceed with the removal

Op. 1092G10 SINGLE ENGINE BELT R R.

Proceed with the removal

Op. 1092A10 CRANKSHAFT SERVICES PULLEY - R.R..

Proceed with the removal

Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - ONE - R + R.

Proceed with the removal

Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R.

Proceed with the removal

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.

Proceed with the removal

Op. 1032C18 MOBILE TIMING SYSTEM TENSIONER - R + R FOR 24 VALVE ENGINES.

Proceed with the removal

Op. 1032C30 FIXED TIMING SYSTEM TENSIONER - R + R WITH TIMING BELT REMOVED.

1. Undo the bolt fixing the rear alternator mounting to the crankcase.

2. Undo the upper bolt (2a) securing the alternator and remove the rear alternator mounting bracket (2b).

LINK MOUNT ON ENGINE - R R

1. Undo the lower alternator fixing bolt.

Move the alternator from the support on the engine for the reaction rod and various engine components and secure it appropriately.

LINK MOUNT ON ENGINE - R R

1. Completely undo the bolts (1a) loosened previously and remove the power assisted steering pump drive pulley (1b).

2. Undo the bolts (2a) and move the power assisted steering pump (2b) without disconnecting the pipes.

3. Undo the bolt (3a) and remove the engine components single belt moving tensioner (3b).

LINK MOUNT ON ENGINE - R R

1. Undo the bolts (1a) and remove the mounting on the engine for the reaction rod and the various engine components (1b).

LINK MOUNT ON ENGINE - R R

Refitting

1. Place the mounting on the engine for the reaction rod and the various engine components (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltENGINE LINK AND VARIOUS COMPT.MOUNTSM82.3 ÷ 2.8
FasteningComponentØ

Value

(daNm)

1bBoltENGINE LINK AND VARIOUS COMPT.MOUNTSM84.5 ÷ 5.5
LINK MOUNT ON ENGINE - R R

1. Position the engine components single belt moving tensioner (1a) in its housing and secure it tightening the bolt (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltSINGLE BELT MOVING TENSIONER VARIOUSM82.3 ÷ 2.8

2. Place the power steering pump (2a) complete with pipes in its housing and secure it by tightening the bolts (2b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

2bBoltPOWER STEERING PUMPM8(Mount side) 2.3 - 2.8

3. Position the power assisted steering pump drive pulley (3a) in its housing and secure it using the bolts (3b) without tightening them.

LINK MOUNT ON ENGINE - R R

Place the alternator in its housing and secure it using the lower bolt without tightening it.

Place the alternator rear mounting bracket in its housing.

Tighten the alternator fixing bolts to the recommended torque.

FasteningComponentØ

Value

(daNm)

BoltALTERNATOR ASSEMBLYM104.5 ÷ 5.5
FasteningComponentØ

Value

(daNm)

BoltALTERNATOR ASSEMBLYM126.3 ÷ 7.7

Tighten the bolt fixing the rear alternator mounting to the crankcase.

Proceed with the refitting

Op. 1032C30 FIXED TIMING SYSTEM TENSIONER - R + R WITH TIMING BELT REMOVED.

Proceed with the refitting

Op. 1032C18 MOBILE TIMING SYSTEM TENSIONER - R + R FOR 24 VALVE ENGINES.

Proceed with the refitting

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.

Proceed with the refitting

Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R.

Proceed with the refitting

Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - ONE - R + R.

Proceed with the refitting

Op. 1092A10 CRANKSHAFT SERVICES PULLEY - R.R..

Proceed with the refitting

Op. 1092G10 SINGLE ENGINE BELT R R.

Tighten the bolts securing the power steering pump drive pulley to the recommended torque.

FasteningComponentØ

Value

(daNm)

BoltPOWER STEERING PUMP DRIVE PULLEYM8(Power assisted steering pump side) 2.3 - 2.8

Proceed with the refitting

Op. 1016A20 SINGLE CAM COVER - R + R AND REPLACE GASKET.

Proceed with the refitting

5510C14 ROCCHETTI/BOBINE di accensione - S.R.

Proceed with the refitting

Op. 1008C10 POWER UNIT UPPER REACTION LINK R R.

Place the power assisted steering fluid reservoir mounting bracket in its housing and secure it using the bolts.

Place the power assisted steering fluid reservoir in its housing and secure it using the bolts.

Proceed with the refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Connect the rapid connector for the fuel vapour recovery pipe and fasten it to the band on the power assisted steering fluid reservoir.

Proceed with the refitting

Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.

Proceed with the refitting

Op. 4450B04 RIGHT FRONT WHEEL R R

Connect the negative battery terminal (-).

Remove the vehicle from the lift.

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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