Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo GT Factory Service Manual (2003-2010)08 · Engine
08 · Engine

Single cam cover - r + r and replace gasket

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Cylinder head/s › Single cam cover - r + r and replace gasket
EngineSingle cam cover - r + r and replace gasket

SINGLE CAM COVER - R + R AND REPLACE GASKET

Operation 1016A20 · CAM COVERS

2.0 JTS

Removing

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Proceed with removal

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

1. Disconnect the electrical connections from the ignition coils.

NameConnector
1Ignition coilSee A30 IGNITION ''COIL

2. Undo nut (2a) and disconnect earth lead (2b) from the cam cover.

NameConnector
2bEarth on engineSee C40 ENGINE EARTH

3. Undo the bolts (3a) and move wiring duct (3b) aside.

SINGLE CAM COVER - R + R AND REPLACE GASKET

1. Undo the bolts (1a) and remove the ignition coil (1b).

SINGLE CAM COVER - R + R AND REPLACE GASKET

1. Release the fuel vapour supply pipe to the high-pressure fuel pump (1a) from the band (1b) on the tappet cover.

2. Undo the bolt (2a) and disconnect the connector (2b) for the vapour recovery pipes from the tappet cover.

SINGLE CAM COVER - R + R AND REPLACE GASKET

1. Undo the bolts (1a) and remove the tappet cover (1b), complete with seal.

SINGLE CAM COVER - R + R AND REPLACE GASKET

Refitting

1. Refit the cam cover (1a), complete with a new gasket and secure it by tightening the bolts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltCAM COVERM6(Cylinder head side) 0.8 ÷ 1.0
SINGLE CAM COVER - R + R AND REPLACE GASKET

Connect the vapour recovery pipe connector to the tappet cover and tighten the relevant bolt.

Secure the fuel supply pipe to the high-pressure pump to the band on the tappet cover.

1. Place the ignition coils (1a) back in their housings and secure them by tightening bolts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltIGNITION COIL/REELM6(Tappet cover side) 0.8 ÷ 1.0
SINGLE CAM COVER - R + R AND REPLACE GASKET

Refit the wiring duct and secure with bolts.

Connect the earth lead to the tappet cover and secure it with its bolt.

Connect the electrical connections to the ignition coils.

Proceed with refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Connect the negative (-) battery terminal.

1.8 T.SPARK

Removing

Proceed with the removal

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R

Proceed with the removal

Op. 5510C14 IGNITION COIL/S - R+R

1. Disconnect the oil vapour recirculation pipes from the single tappet cover.

SINGLE CAM COVER - R + R AND REPLACE GASKET

1. Undo the bolts (1a) and remove the single tappet cover (1b) complete with gasket.

SINGLE CAM COVER - R + R AND REPLACE GASKET

Refitting

Place the single tappet cover, complete with a new gasket, back in its housing and secure it by tightening the bolts to the recommended torque.

FasteningComponentØ

Value

(daNm)

BoltCAM COVERM6(Cylinder head side) 0.8 ÷ 1.0

Connect the oil vapour recirculation pipes to the single appet cover.

Proceed with the refitting

Op. 5510C14 IGNITION COIL/S - R+R

Proceed with the refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R

Parts & tools for this job Staging For 2003 Alfa Romeo GT

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.