Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)12 · Brakes
12 · Brakes

Rh brake connection pipe - r r

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Anti-lock brake system – ABS › Rh brake connection pipe - r r
BrakesRh brake connection pipe - r r

RH BRAKE CONNECTION PIPE - R R

Operation 3340B67 · ABS SYSTEM PIPES

1.8 T.SPARK, 2.0 JTS

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-)

DescriptionConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Proceed with the removal

Op. 4450B08 RIGHT REAR WHEEL R R.

Proceed with the removal

Op. 7055B45 RIGHT HAND REAR SUPPLEMENTARY WHEEL ARCH - R+R.

Proceed with the removal

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R.

Proceed with the removal

Op. 1040A30 OIL SEAL COVER, FLY WHEEL SIDE - R + R AND REPLACE SEALS.

Release the handbrake boot and remove it.

Proceed with the removal

Op. 1076B20 REAR EXHAUST SILENCER - R + R.

Proceed with the removal

Op. 1076B30 FRONT EXHAUST SILENCER - R + R.

Proceed with the removal

Op. 1040A10 FUEL TANK - R + R AND DECANT FUEL.

1. Release the rigid pipe from the fitting to the right rear brake from the underbody fastenings.

2. Undo the connector (2a) and disconnect the rigid pipe from the fitting to the right front brake (2b), fitting side.

RH BRAKE CONNECTION PIPE - R R

1. Undo the connector (1a) and disconnect the rigid pipe from the fitting to the right rear brake (1b), right rear brake side.

Remove the rigid pipe from the fitting to the right rear brake.

RH BRAKE CONNECTION PIPE - R R

Refitting

Replace the rigid pipe from the fitting to the right rear brake.

1. Connect the rigid pipe from the fitting to the right rear brake (1a), right rear brake side and tighten the connector (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bConnectorRIGID PIPE FROM FITTING/REAR BRAKES (ABS)M10(rear brake caliper hose side) 1.3 ÷ 1.5
RH BRAKE CONNECTION PIPE - R R

1. Connect the rigid pipe from the fitting to the right rear brake (1a), fitting side and tighten the connector (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bConnectorRIGID PIPE FROM FITTING/REAR BRAKES (ABS)M10(Fitting side) 1.3 - 1.5

2. Fasten the rigid pipe from the fitting to the right rear brake to the underbody fastenings.

RH BRAKE CONNECTION PIPE - R R

Proceed with the refitting

Op. 1040A10 FUEL TANK - R + R AND DECANT FUEL.

Proceed with the refitting

Op. 1076B30 FRONT EXHAUST SILENCER - R + R.

Proceed with the refitting

Op. 1076B20 REAR EXHAUST SILENCER - R + R.

Proceed with the refitting

Op. 1040A30 OIL SEAL COVER, FLY WHEEL SIDE - R + R AND REPLACE SEALS.

Proceed with the refitting

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R.

Proceed with the refitting

Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY.

Proceed with the refitting

Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR.

Adjust handbrake lever travel

Op. 3380A04 HANDBRAKE - CHECK TRAVEL.

Place the handbrake lever boot in position.

Proceed with the refitting

Op. 7055B45 RIGHT HAND REAR SUPPLEMENTARY WHEEL ARCH - R+R.

Proceed with the refitting

Op. 4450B08 RIGHT REAR WHEEL R R.

Connect the negative battery terminal (-).

Remove the vehicle from the lift.

3.2 V6

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-)

DescriptionConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Proceed with the removal

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R.

Proceed with the removal

Op. 1076B22 REAR EXHAUST SILENCER - R+R EMISSION CONTROL VERSIONS.

Proceed with the removal

Op. 1076B26 INTERMEDIATE EXHAUST SILENCER - R+R EMISSION CONTROL VERSIONS.

Proceed with the removal

Op. 4450B08 RIGHT REAR WHEEL R R.

Proceed with the removal

Op. 1040A10 FUEL TANK - R + R AND DECANT FUEL.

1. Release the rigid pipe from the fitting to the right rear brake from the underbody fastenings.

2. Undo the connector (2a) and disconnect the rigid pipe from the fitting to the right front brake (2b), fitting side.

RH BRAKE CONNECTION PIPE - R R

1. Undo the connector (1a) and disconnect the rigid pipe from the fitting to the right rear brake (1b), right rear brake side.

Remove the rigid pipe from the fitting to the right rear brake.

RH BRAKE CONNECTION PIPE - R R

Refitting

Replace the rigid pipe from the fitting to the right rear brake.

1. Connect the rigid pipe from the fitting to the right rear brake (1a), right rear brake side and tighten the connector (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bConnectorRIGID PIPE FROM FITTING/REAR BRAKES (ABS)M10(rear brake caliper hose side) 1.4 ÷ 1.8
RH BRAKE CONNECTION PIPE - R R

1. Connect the rigid pipe from the fitting to the right rear brake (1a), fitting side and tighten the connector (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bConnectorRIGID PIPE FROM FITTING/REAR BRAKES (ABS)M10(Fitting side) 1.4 - 1.8

2. Fasten the rigid pipe from the fitting to the right rear brake to the underbody fastenings.

RH BRAKE CONNECTION PIPE - R R

Proceed with the refitting

Op. 1040A10 FUEL TANK - R + R AND DECANT FUEL.

Proceed with the refitting

Op. 4450B08 RIGHT REAR WHEEL R R.

Proceed with the refitting

Op. 1076B26 INTERMEDIATE EXHAUST SILENCER - R+R EMISSION CONTROL VERSIONS.

Proceed with the refitting

Op. 1076B22 REAR EXHAUST SILENCER - R+R EMISSION CONTROL VERSIONS.

Proceed with the refitting

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R.

Top up the brake-clutch fluid level

Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY.

Bleed the air from the hydraulic braking system

Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR.

Adjust handbrake lever travel

Op. 3380A04 HANDBRAKE - CHECK TRAVEL.

Connect the negative battery terminal (-).

Remove the vehicle from the lift.

1.9 JTD 16V

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-)

DescriptionConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Proceed with the removal

Op. 4450B08 RIGHT REAR WHEEL R R.

Proceed with the removal

Op. 7055B45 RIGHT HAND REAR SUPPLEMENTARY WHEEL ARCH - R+R.

Proceed with the removal

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R.

Proceed with the removal

Op. 1040A30 OIL SEAL COVER, FLY WHEEL SIDE - R + R AND REPLACE SEALS.

Release the handbrake boot and remove it.

Proceed with the removal

Op. 1076B20 REAR EXHAUST SILENCER - R + R.

Proceed with the removal

Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R.

Proceed with the removal

Op. 1040A10 FUEL TANK - R + R AND DECANT FUEL.

1. Release the rigid pipe from the fitting to the right rear brake from the underbody fastenings.

2. Undo the connector (2a) and disconnect the rigid pipe from the fitting to the right front brake (2b), fitting side.

RH BRAKE CONNECTION PIPE - R R

1. Undo the connector (1a) and disconnect the rigid pipe from the fitting to the right rear brake (1b), right rear brake side.

Remove the rigid pipe from the fitting to the right rear brake.

RH BRAKE CONNECTION PIPE - R R

Refitting

Replace the rigid pipe from the fitting to the right rear brake.

1. Connect the rigid pipe from the fitting to the right rear brake (1a), right rear brake side and tighten the connector (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bConnectorRIGID PIPE FROM FITTING/REAR BRAKES (ABS)M10(rear brake caliper hose side) 1.3 ÷ 1.5
RH BRAKE CONNECTION PIPE - R R

1. Connect the rigid pipe from the fitting to the right rear brake (1a), fitting side and tighten the connector (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bConnectorRIGID PIPE FROM FITTING/REAR BRAKES (ABS)M10(Fitting side) 1.3 - 1.5

2. Fasten the rigid pipe from the fitting to the right rear brake to the underbody fastenings.

RH BRAKE CONNECTION PIPE - R R

Proceed with the refitting

Op. 1040A10 FUEL TANK - R + R AND DECANT FUEL.

Proceed with the refitting

Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R.

Proceed with the refitting

Op. 1076B20 REAR EXHAUST SILENCER - R + R.

Proceed with the refitting

Op. 1040A30 OIL SEAL COVER, FLY WHEEL SIDE - R + R AND REPLACE SEALS.

Proceed with the refitting

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R.

Proceed with the refitting

Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY.

Proceed with the refitting

Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR.

Adjust handbrake lever travel

Op. 3380A04 HANDBRAKE - CHECK TRAVEL.

Place the handbrake lever boot in position.

Proceed with the refitting

Op. 7055B45 RIGHT HAND REAR SUPPLEMENTARY WHEEL ARCH - R+R.

Proceed with the refitting

Op. 4450B08 RIGHT REAR WHEEL R R.

Connect the negative battery terminal (-).

Remove the vehicle from the lift.

1.8 T.SPARK

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-)

DescriptionConnector
BatteryA1B

Proceed with the removal

Op. 4450B08 RIGHT REAR WHEEL R R

Proceed with the removal

Op. 7055B45 RIGHT HAND REAR SUPPLEMENTARY WHEEL ARCH - R+R

Proceed with the removal

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R.

Proceed with the removal

Op. 1040A30 OIL SEAL COVER, FLY WHEEL SIDE - R + R AND REPLACE SEALS.

Release the handbrake boot and remove it.

Proceed with the removal

Op. 1076B20 REAR EXHAUST SILENCER - R + R.

Proceed with the removal

Op. 1076B24 INTERMEDIATE EXHAUST SILENCER - R + R.

Proceed with the removal

Op. 1040A10 FUEL TANK - R + R AND DECANT FUEL.

1. Release the rigid pipe from the fitting to the right rear brake from the underbody fastenings.

2. Undo the connector (2a) and disconnect the rigid pipe from the fitting to the right front brake (2b), fitting side.

RH BRAKE CONNECTION PIPE - R R

1. Undo the connector (1a) and disconnect the rigid pipe from the fitting to the right rear brake (1b), right rear brake side.

Remove the rigid pipe from the fitting to the right rear brake.

RH BRAKE CONNECTION PIPE - R R

Refitting

Replace the rigid pipe from the fitting to the right rear brake.

1. Connect the rigid pipe from the fitting to the right rear brake (1a), right rear brake side and tighten the connector (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bConnectorRIGID PIPE FROM FITTING/REAR BRAKES (ABS)M10(rear brake caliper hose side) 1.3 ÷ 1.5
RH BRAKE CONNECTION PIPE - R R

1. Connect the rigid pipe from the fitting to the right rear brake (1a), fitting side and tighten the connector (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bConnectorRIGID PIPE FROM FITTING/REAR BRAKES (ABS)M10(Fitting side) 1.3 - 1.5

2. Fasten the rigid pipe from the fitting to the right rear brake to the underbody fastenings.

RH BRAKE CONNECTION PIPE - R R

Proceed with the refitting

Op. 1040A10 FUEL TANK - R + R AND DECANT FUEL.

Proceed with the refitting

Op. 1076B24 INTERMEDIATE EXHAUST SILENCER - R + R.

Proceed with the refitting

Op. 1076B20 REAR EXHAUST SILENCER - R + R.

Proceed with the refitting

Op. 1040A30 OIL SEAL COVER, FLY WHEEL SIDE - R + R AND REPLACE SEALS.

Proceed with the refitting

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R.

Bleed the air from the hydraulic braking system

Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR.

Adjust handbrake lever travel

Op. 3380A04 HANDBRAKE - CHECK TRAVEL.

Place the handbrake lever boot in position.

Proceed with the refitting

Op. 7055B45 RIGHT HAND REAR SUPPLEMENTARY WHEEL ARCH - R+R

Proceed with the refitting

Op. 4450B08 RIGHT REAR WHEEL R R

Connect the negative battery terminal (-).

Remove the vehicle from the lift.

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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