Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Alfa Romeo 159 Factory Service Manual (2005-2011)08 · Engine
08 · Engine

Intercooler - r + r

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Engine air supply circuit › Intercooler - r + r
EngineIntercooler - r + r

INTERCOOLER - R + R

Operation 1048B50 · PRESSURE AIR CIRCUIT

1.9 JTD 8V, 1.9 JTD 16V, 2.4 JTD 20V

Removing

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 7210E10 R.R. FRONT BUMPER

Op. 1048A28 VACUUM AIR CIRCUIT RESONATOR PIPE - R+R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

Op. 5040A40 AIR CONDITIONING CONDENSER - R+R

1. Release the power assisted steering system fluid heat exchanger pipe (1a) from the band (1b).

INTERCOOLER - R + R

1. Loosen the band and disconnect the air supply hose from the heat exchanger to the rigid pipe, heat exchanger side.

2. Undo the nut fixing the supercharging air/air heat exchanger to the engine cooling radiator.

INTERCOOLER - R + R

1. Loosen the band and disconnect the air supply hose between the turbocharger and the heat exchanger, heat exchanger side.

2. Undo the nut fixing the supercharging air/air heat exchanger to the engine cooling radiator.

3. Remove the supercharging air/air heat exchanger releasing it from the engine cooling radiator.

INTERCOOLER - R + R

Refitting

- Place the supercharging air/air heat exchanger in its housing, secure it to the fins on the engine cooling radiator and tighten the nuts.

- Connect the air supply hose between the turbocharger and the heat exchanger, heat exchanger side, and tighten the band.

- Connect the air supply hose from the heat exchanger to the rigid pipe, heat exchanger side and tighten the band.

- Fasten the power asissted steering system fluid heat exchanger pipe using the band.

Op. 5040A40 AIR CONDITIONING CONDENSER - R+R

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A28 VACUUM AIR CIRCUIT RESONATOR PIPE - R+R

Op. 7210E10 R.R. FRONT BUMPER

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE

Parts & tools for this job Staging For 2005 Alfa Romeo 159

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.