Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo 159 Factory Service Manual (2005-2011)08 · Engine
08 · Engine

Pressure pump drive pulley - r.r.

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Diesel injection system › Pressure pump drive pulley - r.r.
EnginePressure pump drive pulley - r.r.

PRESSURE PUMP DRIVE PULLEY - R.R.

Operation 1060E30 · DIESEL PRESSURE PUMP AND CONTROL

1.9 JTD 8V, 1.9 JTD 16V

Removing

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.

Op. 1084A16 OIL DIPSTICK PIPE - R.R

Op. 1048A28 VACUUM AIR CIRCUIT RESONATOR PIPE - R+R

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

1. Lock the rotation of the pressure pump drive pulley using two bolts.

2. Undo the pressure pump drive pulley nut.

- Undo the two bolts for locking the rotation of the pressure pump drive pulley fitted previously.

PRESSURE PUMP DRIVE PULLEY - R.R.

1. Remove the pressure pump drive pulley (1a) using the tool (1b).

ToolDescriptionFunctionValidity
1860854001ExtractorPressure pump control pulley removal

1.9 JTD 8V

1.9 JTD 16V

2.4 JTD 20V

- Remove the key.

PRESSURE PUMP DRIVE PULLEY - R.R.

Refitting

- Place the key back in its housing.

1. Place the pressure pump drive pulley back in its housing.

2. Lock the rotation of the pressure pump drive pulley using two bolts.

3. Tighten the nut fixing the pressure pump drive pulley to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Pressure pump drive pulleyNutM14(pressure pump side) 4.5 - 5.5

1.9 JTD 8V

1.9 JTD 16V

- Undo the two bolts for locking the rotation of the pressure pump drive pulley fitted previously.

PRESSURE PUMP DRIVE PULLEY - R.R.

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1048A28 VACUUM AIR CIRCUIT RESONATOR PIPE - R+R

Op. 1084A16 OIL DIPSTICK PIPE - R.R

Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.

Op. 1016A10 SOUND-PROOFING COVER - R.R

2.4 JTD 20V

- On this car, it is not possible to remove/refit the pressure pump drive pulley on the car.

To perform this operation, remove/refit the power unit

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R.R

and then work at the bench, customising the engine service procedures for this operation.

Parts & tools for this job Staging For 2005 Alfa Romeo 159

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