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Lancia Thesis Factory Service Manual (2002-2009)08 · Engine
08 · Engine

Power unit REACTION ROD - Replace

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Power unit supports › Power unit REACTION ROD - Replace
EnginePower unit REACTION ROD - Replace

Power unit REACTION ROD - Replace

Operation 1008C10 · Power unit reaction elements

2.4 JTD 20V

Removing

See in Op. 1016A10 SOUND-PROOFING COVER - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

1. Disconnect the electrical connection for the engine coolant level sensor.

DescriptionConnector
1Engine coolant level sensorK026

2. Undo the nut securing the engine coolant reservoir and windscreen washer filler pipe.

3. Remove the windscreen washer filler pipe.

4. Move the engine coolant reservoir away from the work area.

Power unit REACTION ROD - Replace

1. Undo the bolts fixing the reaction rod to the bodyshell and to the engine.

2. Remove the reaction rod.

Power unit REACTION ROD - Replace

Refitting

1. Fit the reaction rod and tighten the bolts securing it to the bodyshell and to the engine to torque.

Value - daNmFasteningComponentØ
1(body) 5BoltPOWER UNIT REACTION RODM10
Value - daNmFasteningComponentØ
1(engine) 5BoltPOWER UNIT REACTION RODM10
Power unit REACTION ROD - Replace

- Position the engine coolant reservoir in its housing together with the winscreen washer filler pipe.

- Tighten the engine coolant reservoir bolt.

- Connect the electrical connection for the engine coolant level sensor.

DescriptionConnector
Engine coolant level sensorK026

See in Op. 1016A10 SOUND-PROOFING COVER - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

2.4 20V

Removing

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

1. Undo the nut fixing the expansion tank to the support; slightly raise the tank without disconnecting the pipes connected to it to allow the subsequent removal of the bolt fixing the reaction rod.

Power unit REACTION ROD - Replace

1. Undo the bolts (1a) and remove the power unit reaction rod (1b).

Power unit REACTION ROD - Replace

Refitting

- Fit the power unit reaction rod and secure it using the bolts.

Value - daNmFasteningComponentØ
(to bracket on bodyshell) 5BoltPOWER UNIT REACTION RODM10 X 1.25
Value - daNmFasteningComponentØ
(to engine support) 5BoltPOWER UNIT REACTION RODM10 X 1.25

- Reposition the expansion tank and secure it to the mounting bracket using the nut.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

3.0 V6, 3.2 V6

Removing

- Open the boot, remove the cover on the left hand side and disconnect the negative battery lead.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

See in Op. 1088B10 Engine coolant SUPPLY RESERVOIR - R.R.

1. Undo the bolts (1a) and remove the power unit reaction rod (1b).

Power unit REACTION ROD - Replace

Refitting

- Fit the power unit reaction rod and secure it using the bolts.

Value - daNmFasteningComponentØ
(to bracket on bodyshell) 5BoltPOWER UNIT REACTION RODM10 X 1.25
Value - daNmFasteningComponentØ
(to engine support) 5BoltPOWER UNIT REACTION RODM10 X 1.25

See in Op. 1088B10 Engine coolant SUPPLY RESERVOIR - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

- Connect the negative battery lead, then close the boot.

See in Op. 0010T21 ENGINE COOLANT - Check density and top up if necessary

2.0 TB

Removing

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

1. Undo the nut fixing the expansion tank to the support; slightly raise the tank without disconnecting the pipes connected to it to allow the subsequent removal of the bolt fixing the reaction rod.

Power unit REACTION ROD - Replace

1. Undo the bolts (1a) and remove the power unit reaction rod (1b).

Power unit REACTION ROD - Replace

Refitting

- Fit the power unit reaction rod and secure it using the bolts.

Value - daNmFasteningComponentØ
(to bracket on bodyshell) 5BoltPOWER UNIT REACTION RODM10 X 1.25
Value - daNmFasteningComponentØ
(to engine support) 5BoltPOWER UNIT REACTION RODM10 X 1.25

- Reposition the expansion tank and secure it to the mounting bracket using the nut.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

2.4 JTD 10V

Removing

See in Op. 1016A10 SOUND-PROOFING COVER - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

1. Disconnect the electrical connection for the sensor on the engine coolant reservoir.

DescriptionConnector
Engine coolant level sensorK026

2. Undo the fixing bolt (2a) and move the engine coolant reservoir (2b) from its housing.

Power unit REACTION ROD - Replace

1. Undo the bolts fixing the reaction rod to the bodyshell and to the engine.

2. Remove the reaction rod.

Power unit REACTION ROD - Replace

Refitting

- Fit the reaction rod and tighten the bolts fixing it to the bodyshell and to the engine to torque.

Value - daNmFasteningComponentØ
(body) 5BoltPOWER UNIT REACTION RODM10
Value - daNmFasteningComponentØ
(engine) 5BoltPOWER UNIT REACTION RODM10

- Position the engine coolant reservoir in the special housing.

- Tighten the bolt fixing the reservoir to the bodyshell.

- Connect the electrical connection for the engine coolant level sensor.

DescriptionConnector
Engine coolant level sensorK026

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

See in Op. 1016A10 SOUND-PROOFING COVER - R.R.

Parts & tools for this job Staging For 2002 Lancia Thesis

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