Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Ulysse Factory Service Manual (2002-2010)22 · Fault diagnosis
22 · Diagnostics

Engine idle irregular

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Engine › Engine idle irregular
Fault diagnosisEngine idle irregular

ENGINE IDLE IRREGULAR

2.0 16V JTD, 2.2 16V JTD

The engine idles irregularly. In particular, it does not maintain a constant, regular level with changing load (e.g. appliance activation)

STEPOPERATIONS TO BE CARRIED OUTTEST RESULTS
0PRELIMINARY CHECKSALL OKPROBLEMS ENCOUNTEREDACTION

Check:

  • condition of the air intake circuit;
  • condition of the air filter and correct operation
Move on to Step1. Fault in the air intake circuit1. Renew the air intake circuit
2. Air filter blocked

2. Replace the filter element

Op. 1048A14 AIR CLEANER FILTERING ELEMENT - REPLACE.

1CHECK USING DIAGNOSTIC EQUIPMENTALL OKPROBLEMS ENCOUNTEREDACTION

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket.Check:

  • no errors in control unit
  • parameter plausibility
  • carry out the active diagnosis of the E.G.R. solenoid valve
Move on to Step1. Error detected in the control unit1. Continue following the instructions for the diagnostic equipment
2. Parameters not plausible2. Continue following the instructions for the diagnostic equipment
3. No communication with the control unit

3. Restore the connection between the engine management control unit and the diagnostic connector

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

4. Solenoid valve not working

Check wiring continuity < R1 > replace solenoid if necessary

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

2FUEL FILTER CHECKALL OKPROBLEMS ENCOUNTEREDACTION
Check fuel filter operationMove on to StepWater, petrol, paraffin or dirt found to be present

Clean the tank and pipes and replace the diesel filter cartridge

Op. 1044B20 FUEL FILTER FILTERING ELEMENT - REPLACE

3CYLINDER COMPRESSION CHECKALL OKPROBLEMS ENCOUNTEREDACTION
Carry out the cylinder compression checkMove on to StepCylinder compression insufficientMove on to Step
4CHECK THE CAUSE OF THE INSUFFICIENT COMPRESSIONALL OKPROBLEMS ENCOUNTEREDACTION
R.R. the head to check the valve seal and check the condition of the cylinders/piston ringsMove on to StepValve seal insufficientOverhaul the cylinder head
5CHECK THE CAUSE OF THE INSUFFICIENT COMPRESSIONALL OKPROBLEMS ENCOUNTEREDACTION
R.R. the head to check the valve seal and check the condition of the cylinders/piston ringsMove on to StepValve seal insufficientOverhaul the cylinder head
6CHECK ON CORRECT OPERATIONALL OKPROBLEMS ENCOUNTEREDACTION
Check that the fault is no longer presentFault persists control unit defective

Replace the engine management control unit

Op. 1060G80 DS ELECTRIC INJECTION CONTROL UNIT - R R

Parts & tools for this job Staging For 2002 Fiat Ulysse

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.