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Fiat Ulysse Factory Service Manual (2002-2010)08 · Engine
08 · Engine

Crankshaft pulley - r + r

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Engine component miscellaneous drives › Crankshaft pulley - r + r
EngineCrankshaft pulley - r + r

CRANKSHAFT PULLEY - R + R

Operation 1092A10 · CRANKSHAFT PULLEY AND IDLE PULLEYS

2.0 16V JTD

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

See descriptions

- Undo the nut and disconnect the band (1a), disconnect the band from the turbocharger (1b) and remove the turbocharger rigid air pipe (1c).

CRANKSHAFT PULLEY - R + R

- Undo the retaining bolts (1a) and remove the flywheel guard (1b).

- Fit the flywheel lock.

DescriptionCodeFunction
2Counter-torqueFlywheel lock
CRANKSHAFT PULLEY - R + R

- Undo bolts (1a) and remove the auxiliary shaft drive pulley (1b).

CRANKSHAFT PULLEY - R + R

Refitting

- Fit the auxiliary shaft drive pulley and tighten the fixing bolt to torque using the angular tightening tool.

Value - daNmFasteningComponentØ
7+60°BoltCRANKSHAFT PULLEY

Apply LOCTITE thread locking agent to the pulley fixing bolt.

DescriptionCodeFunction
Torque wrenchAngular tightening
DescriptionCodeFunction
Counter-torqueFlywheel lock

- Remove the flywheel lock fitted previously.

- Fit the engine flywheel guard and tighten the retaining bolts.

- Fit the rigid turbocharger air pipe and connect it to the turbocharger.

- Tighten the nut and fasten the rigid turbo air pipe to the flexible pipe using the band.

See descriptions

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Remove the vehicle from the lift.

2.0 16v

Removing

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

- < R1 > [Right side, front]

See descriptions

- Undo the fixing bolts (1a) and remove the crankshaft pulley (1b).

CRANKSHAFT PULLEY - R + R

Refitting

- Place the crankshaft pulley in position and tighten the fixing bolts to torque.

See descriptions

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

- < R1 > [Right side, front]

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

3.0 24V V6

Removing

Position the vehicle on the lift.

See

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

See

Op. 4450B04 RIGHT FRONT WHEEL - R.R

See

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

See

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

See

Op. 1092G10 SINGLE ENGINE BELT - R.R

1. Undo the retaining bolts.

2. Remove the crankshaft pulley.

CRANKSHAFT PULLEY - R + R

Refitting

Position the crankshaft service pulley in its seat.

Tighten the fixing bolts to the recommended torque.

Value daNmFasteningComponentdia
2.5BoltsSERVICE PULLEY ON CRANKSHAFT

See

Op. 1092G10 SINGLE ENGINE BELT - R.R

See

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

See

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

See

Op. 4450B04 RIGHT FRONT WHEEL - R.R

See

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Remove the vehicle from the lift.

2.2 16V JTD

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

See descriptions

- Undo the nut and disconnect the band (1a), disconnect the band from the turbocharger (1b) and remove the turbocharger rigid air pipe (1c).

CRANKSHAFT PULLEY - R + R

- Undo the retaining bolts (1a) and remove the flywheel guard (1b).

CRANKSHAFT PULLEY - R + R

- Posizionare un'' attrezzo fermavolano sul volano.

DescriptionCodeFunction
Flywheel lockEngine flywheel lock
CRANKSHAFT PULLEY - R + R

- Undo bolts (1a) and remove the auxiliary shaft drive pulley (1b).

CRANKSHAFT PULLEY - R + R

Refitting

- Fit the auxiliary shaft drive pulley and tighten the fixing bolt to torque using the angular tightening tool.

Value - daNmFasteningComponentØ
7+60°BoltCRANKSHAFT PULLEY
DescriptionCodeFunction
Torque wrenchAngular tightening

Apply LOCTITE thread locking agent to the pulley fixing bolt.

- Remove the flywheel lock fitted previously.

DescriptionCodeFunction
Flywheel lockEngine flywheel lock

- Fit the engine flywheel guard and tighten the retaining bolts.

- Fit the rigid turbocharger air pipe and connect it to the turbocharger.

- Tighten the nut and fasten the rigid turbo air pipe to the flexible pipe using the band.

See descriptions

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Remove the vehicle from the lift.

Parts & tools for this job Staging For 2002 Fiat Ulysse

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