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Fiat Ulysse Factory Service Manual (2002-2010)09 · Clutch
09 · Transmission

Clutch - r + r with gearbox removed

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Clutch mechanisms › Clutch - r + r with gearbox removed
ClutchClutch - r + r with gearbox removed

CLUTCH - R + R WITH GEARBOX REMOVED

Operation 1810A24 · CLUTCH MECHANISM

2.0 16v

Removing

1. Undo the bolts (1a) and remove the pressure plate and the clutch disc (1b).

If it is being reused, mark the position of the clutch control mechanism in relation to the engine flywheel.

CLUTCH - R + R WITH GEARBOX REMOVED

Refitting

Check that there are no oil leaks at the crankshaft (flywheel side); if there are, proceed with dismantling the flywheel and replacing the gasket.

1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.

2. If the linings are excessively worn, the complete driven disc must be replaced.

CLUTCH - R + R WITH GEARBOX REMOVED

Fit the driven disc and the pressure plate and align them using the clutch centering tool.

DescriptionCodeFunction
Clutch locating toolDriven plate locating

Tighten the bolts fixing the clutch to the flywheel to torque.

Value daNmFasteningComponentdia
2BoltCLUTCH ASSEMBLY

2.0 16V JTD, 2.2 16V JTD

Removing

1. Undo the bolts (1a) and remove the pressure plate and the clutch disc (1b).

If reused, mark the position of the clutch control mechanism in relation to the flywheel.

CLUTCH - R + R WITH GEARBOX REMOVED

Refitting

Check there are no oil leaks from the crankshaft (flywheel). Otherwise, remove the flywheel and replace the gasket.

1. Remove the thrust bearing (1b) from the clutch using the tool (1a).

DescriptionCodeFunction
1aExtractorThrust bearing removal
CLUTCH - R + R WITH GEARBOX REMOVED

1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.

2. If the linings are excessively worn, the complete driven disc must be replaced.

CLUTCH - R + R WITH GEARBOX REMOVED

1. Fit the driven disc and the pressure plate and align them using the clutch centering tool.

DescriptionCodeFunction
1Clutch locating toolDriven plate locating
CLUTCH - R + R WITH GEARBOX REMOVED

Tighten the bolts fixing the clutch to the flywheel to torque.

Value daNmFasteningComponentdia
2BoltCLUTCH ASSEMBLY

3.0 24V V6

- Op. not available

Parts & tools for this job Staging For 2002 Fiat Ulysse

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