Clutch - r + r with gearbox removed
- Make
- Fiat
- Model
- Ulysse Factory Service Manual
- Year
- 2002–2010
- Section
- Clutch mechanisms › Clutch - r + r with gearbox removed
CLUTCH - R + R WITH GEARBOX REMOVED
Removing
1. Undo the bolts (1a) and remove the pressure plate and the clutch disc (1b).
If it is being reused, mark the position of the clutch control mechanism in relation to the engine flywheel.
Refitting
Check that there are no oil leaks at the crankshaft (flywheel side); if there are, proceed with dismantling the flywheel and replacing the gasket.
1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.
2. If the linings are excessively worn, the complete driven disc must be replaced.
Fit the driven disc and the pressure plate and align them using the clutch centering tool.
| Description | Code | Function | |
|---|---|---|---|
| Clutch locating tool | Driven plate locating |
Tighten the bolts fixing the clutch to the flywheel to torque.
| Value daNm | Fastening | Component | dia | |
|---|---|---|---|---|
| 2 | Bolt | CLUTCH ASSEMBLY |
Removing
1. Undo the bolts (1a) and remove the pressure plate and the clutch disc (1b).
If reused, mark the position of the clutch control mechanism in relation to the flywheel.
Refitting
Check there are no oil leaks from the crankshaft (flywheel). Otherwise, remove the flywheel and replace the gasket.
1. Remove the thrust bearing (1b) from the clutch using the tool (1a).
| Description | Code | Function | |
|---|---|---|---|
| 1a | Extractor | Thrust bearing removal |
1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.
2. If the linings are excessively worn, the complete driven disc must be replaced.
1. Fit the driven disc and the pressure plate and align them using the clutch centering tool.
| Description | Code | Function | |
|---|---|---|---|
| 1 | Clutch locating tool | Driven plate locating |
Tighten the bolts fixing the clutch to the flywheel to torque.
| Value daNm | Fastening | Component | dia | |
|---|---|---|---|---|
| 2 | Bolt | CLUTCH ASSEMBLY |
- Op. not available
Parts & tools for this job Staging For 2002 Fiat Ulysse
- PARTClutch kitSearch: Fiat Ulysse 2002 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Fiat Ulysse manual gearbox oil
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