Master cylinder (pump) - r + r
- Make
- Fiat
- Model
- Ulysse Factory Service Manual
- Year
- 2002–2010
- Section
- Hydraulic brake system › Master cylinder (pump) - r + r
MASTER CYLINDER (PUMP) - R + R
Removing
See
Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.
Disconnect the negative battery terminal.
Position the vehicle on a lift.
Remove the protective cap from the bleed valve on one of the front brake calipers.
Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.
Operate the brake pedal until the brake/clutch reservoir is drained.
See
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
See
Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.
1. Disconnect the electrical connection for the brake/clutch fluid level sensor.
2. Disconnect the fluid supply pipe from the reservoir to the clutch pump.
3. Remove the pin fastening the brake/clutch fluid reservoir.
4. Remove the brake/clutch fluid reservoir.
1. Undo the connectors for the rigid fluid pipes from the master cylinder.
1. Undo the nuts fixing the master cylinder to the brake servo.
2. Remove the master cylinder (pump).
Refitting
Fit the master cylinder (pump) in the housing and tighten the fixing nuts.
| Value daNm | Fastening | Component | dia | |
|---|---|---|---|---|
| 2.0 | Nuts | CLUTCH FLUID MASTER CYLINDER |
Connect the rigid pipes and tighten the connectors to the recommended torque.
| Component | Fastening | dia | Value daNm |
|---|---|---|---|
| RIGID BRAKE FLUID PIPES | Connectors | 1,5 |
Connect the flexible pipes for the brake/clutch fluid reservoir.
Fit the brake/clutch fluid reservoir on the master cylinder and fasten the pin.
Connect the flexible fluid supply pipe to the clutch pump.
Connect the electrical connection for the brake fluid level sensor.
See
Op. 0010T67 HYDRAULIC CLUTCH SYSTEM - BLEED AIR
See
Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.
See
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
Remove the vehicle from the lift.
Connect the negative battery terminal.
See
Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.
Test the operation of the braking system.
Parts & tools for this job Staging For 2002 Fiat Ulysse
- TOOLBrake bleeder kitSearch: one man brake bleeder kit
- FLUIDBrake fluidSearch: brake fluid
- TOOLBrake line flaring toolSearch: brake line flaring tool
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