Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Ulysse Factory Service Manual (2002-2010)12 · Brakes
12 · Brakes

Master cylinder (pump) - r + r

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Hydraulic brake system › Master cylinder (pump) - r + r
BrakesMaster cylinder (pump) - r + r

MASTER CYLINDER (PUMP) - R + R

Operation 3330C10 · BRAKE PUMP, RESERVOIR AND LOAD PROPORTIONING VALVE

Removing

See

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the negative battery terminal.

Position the vehicle on a lift.

Remove the protective cap from the bleed valve on one of the front brake calipers.

Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.

Operate the brake pedal until the brake/clutch reservoir is drained.

See

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

See

Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.

1. Disconnect the electrical connection for the brake/clutch fluid level sensor.

2. Disconnect the fluid supply pipe from the reservoir to the clutch pump.

3. Remove the pin fastening the brake/clutch fluid reservoir.

4. Remove the brake/clutch fluid reservoir.

MASTER CYLINDER (PUMP) - R + R

1. Undo the connectors for the rigid fluid pipes from the master cylinder.

MASTER CYLINDER (PUMP) - R + R

1. Undo the nuts fixing the master cylinder to the brake servo.

2. Remove the master cylinder (pump).

MASTER CYLINDER (PUMP) - R + R

Refitting

Fit the master cylinder (pump) in the housing and tighten the fixing nuts.

Value daNmFasteningComponentdia
2.0NutsCLUTCH FLUID MASTER CYLINDER

Connect the rigid pipes and tighten the connectors to the recommended torque.

ComponentFasteningdiaValue daNm
RIGID BRAKE FLUID PIPESConnectors1,5

Connect the flexible pipes for the brake/clutch fluid reservoir.

Fit the brake/clutch fluid reservoir on the master cylinder and fasten the pin.

Connect the flexible fluid supply pipe to the clutch pump.

Connect the electrical connection for the brake fluid level sensor.

See

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM - BLEED AIR

See

Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.

See

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Remove the vehicle from the lift.

Connect the negative battery terminal.

See

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Test the operation of the braking system.

Parts & tools for this job Staging For 2002 Fiat Ulysse

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.