Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Multipla Factory Service Manual (1998-2010)22 · Fault diagnosis
22 · Diagnostics

Engine starts with difficulty / when warm

Make
Fiat
Model
Multipla Factory Service Manual
Year
1998–2010
Section
Starting › Engine starts with difficulty / when warm
Fault diagnosisEngine starts with difficulty / when warm

ENGINE STARTS WITH DIFFICULTY / WHEN WARM

1.6 16v

When the engine is warm, for example just after it has been switched off following a long journey, it does not start, or it starts with difficulty, only after repeated attempts. When the key is turned the instruments light up, the starter motor turns, but the engine does not start.

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Preliminarily check:

  • the state of the spark plugs and leads
  • the condition of the air intake circuit
Continue to Step 1Spark plugs dirty or damagedClean or replace the spark plugs Op. 5510D10
Spark plug leads damagedReplace the spark plug leads Op. 5510D14
Air intake circuit component damagedReplace the component (see Assembly 1048A)
Air cleaner dirty or partially blockedReplace the air filter Op. 1048A14
1CHECK WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket

Check:

  • that there are no faults in the engine management control unit
  • plausibility of all the parameters
Continue to Step 2An error is detected in the control unitContinue according to the instructions for the diagnostic equipment
Lack of dialogue with the control unitRestore the connection between the engine management control unit and the diagnostic connector ( See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT).
2ACTIVE DIAGNOSIS WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Using the diagnostic equipment (Examiner or other instruments) carry out the active diagnosis of:

  • vapour recovery solenoid valve
  • injectors
Continue to Step 3Solenoid valve connection faultyRestore the connection of the solenoid valve with the control unit ( See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT)
Solenoid valve faultyReplace the solenoid valve Op. 1080E28
Injector connections faultyRestore the connection of the injectors with the control unit, ( See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT)
Injectors faultyReplace the injectors Op. 1056B70
3COILS CHECKAll OKProblems metOperation
Using the diagnostic equipment (Examiner or other iinstruments), carry out the active diagnosis of the coilsContinue to Step 4Coils connection faultyRestore the connection for the coils with the control unit, ( See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT)
Ignition coils faultyReplace the ignition coils Op. 5510C14
4FUEL PRESSURE CHECKAll OKProblems metOperation
Check the fuel supply pressure Op. 0510C10.Continue to Step 5Pressure not correctReplace the fuel pump assembly Op. 1040A70
5CYLINDER COMPRESSION CHECKAll OKProblems metOperation
Carry out the cylinder compression test Op. 0510A10.Continue to Step 6Compression values not correctRestore the correct cylinder compression, e.g by checking the seal of the injectors Op. 1056B70and the cylinders if necessary
6TIMING CHECKAll OKProblems metOperation
Check that the engine timing is correctContinue to Step 7Timing not correctRestore the correct engine timing Op. 1032B14
7CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsSearch for the fault starting from another symptom'

Parts & tools for this job Staging For 1998 Fiat Multipla

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