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Fiat Doblò Factory Service Manual (2000-2010)22 · Fault diagnosis
22 · Diagnostics

Starter motor not working

Make
Fiat
Model
Doblò Factory Service Manual
Year
2000–2010
Section
Starting › Starter motor not working
Fault diagnosisStarter motor not working

STARTER MOTOR NOT WORKING

When the key is turned to the On position the instruments light up, but the starter motor does not turn

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation
Place the key in the ON position and check that the recharging warning light comes on (it should then go out when the engine is started up).Continue to Step 1The recharging warning light does not come onSee table K40 BATTERY CHARGING WARNING LIGHT NOT WORKING
1STARTER MOTOR CONNECTIONS CHECKAll OKProblems metOperation
Check the connections between the battery, alternator and starter motor See E5010 STARTING AND RECHARINGContinue to Step 2Connections not correctRestore the battery connections See E5010 STARTING AND RECHARING
Damaged earth leadReplace the cable Op. 5530B22
Cable between the battery and the starter motor.Replace the cable Op. 5530B26
2CHECK IGNITION SWITCHAll OKProblems metOperation
Check condition and correct operation of ignition switch.Continue to Step 3Ignition switch faultyRenew or replace the ignition switch Op. 5520A12
3STARTER MOTOR CHECKAll OKProblems metOperation
Check condition and correct operation of starter motor.Continue to Step 4Starter motor faultyOverhaul the starter motor Op. 5520B14
Unrepairable starter motor faultReplace the starter motor Op. 5520B10
4CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentFault persistsSearch for the fault starting from another symptom'

When the key is turned to the On position the instruments light up, but the starter motor does not turn

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation
Place the key in the ON position and check that the recharging warning light comes on (it should then go out when the engine is started up).Continue to Step 1The recharging warning light does not come onSee table K40 BATTERY CHARGING WARNING LIGHT NOT WORKING
1STARTER MOTOR CONNECTIONS CHECKAll OKProblems metOperation
Check the connections between the battery, alternator and starter motor See E5010 STARTING AND RECHARINGContinue to Step 2Connections not correctRestore the battery connections See E5010 STARTING AND RECHARING
Damaged earth leadReplace the cable Op. 5530B22
Cable between the battery and the starter motor.Replace the cable Op. 5530B26
2CHECK IGNITION SWITCHAll OKProblems metOperation
Check condition and correct operation of ignition switch.Continue to Step 3Ignition switch faultyRenew or replace the ignition switch Op. 5520A12
3STARTER MOTOR CHECKAll OKProblems metOperation
Check condition and correct operation of starter motor.Continue to Step 4Starter motor faultyOverhaul the starter motor Op. 5520B14
Unrepairable starter motor faultReplace the starter motor Op. 5520B12
4CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentFault persistsSearch for the fault starting from another symptom'

When the key is turned to the On position the instruments light up, but the starter motor does not turn

Results of the tests
0CHECKING WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Connect the diagnostic equipment (Examiner) and check battery chargeContinue to Step 2Battery charge status insufficient.Recharge the battery Op. 5530B14
Battery flat and no longer rechargeableReplace the battery Op. 5530B10
1ELECTRICAL CIRCUIT CHECKAll OKProblems metOperation
Check continuity/insulation of electrical connection between starter motor and battery See E5010 STARTING AND RECHARINGContinue to Step 2Electrical connection interrupted or not insulated.Restore electrical connection continuity/insulation See E5010 STARTING AND RECHARING
2ELECTRICAL CIRCUIT CHECKAll OKProblems metOperation
Check continuity/insulation of ignition barrel and starter motor connection. See E5010 STARTING AND RECHARINGContinue to Step 3Electrical connection interrupted or not insulated.Continue to Step 4
3CHECKING IGNITION BARRELAll OKProblems metOperation
Check that the ignition barrel is working properly.Continue to Step 7Ignition barrel damaged.Change the ignition barrel Op. 5520A12
4CHECKING ELECTRICAL CIRCUITAll OKProblems metOperation
Check continuity/insulation of electrical connection between ignition block and engine bay control unit See E5010 STARTING AND RECHARINGContinue to Step 5Electrical connection interrupted or not insulated.Restore electrical connection continuity/insulation See E5010 STARTING AND RECHARING
5CHECKING ELECTRICAL CIRCUITAll OKProblems metOperation
Check continuity/insulation of electrical connection between engine bay control unit and starter motor See E5010 STARTING AND RECHARINGContinue to Step 6Electrical connection interrupted or not insulated.Restore electrical connection continuity/insulation See E5010 STARTING AND RECHARING
6CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsChange engine bay control unit Op. 5505A13
7CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsReplace the starter motor Op. 5520B10

When the key is turned to the On position the instruments light up, but the starter motor does not turn

Results of the tests
0CHECKING WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Connect the diagnostic equipment (Examiner) and check battery chargeContinue to Step 2Battery charge status insufficient.Recharge the battery Op. 5530B14
Battery flat and no longer rechargeableReplace the battery Op. 5530B10
1ELECTRICAL CIRCUIT CHECKAll OKProblems metOperation
Check continuity/insulation of electrical connection between starter motor and battery See E5010 STARTING AND RECHARINGContinue to Step 2Electrical connection interrupted or not insulated.Restore electrical connection continuity/insulation See E5010 STARTING AND RECHARING
2ELECTRICAL CIRCUIT CHECKAll OKProblems metOperation
Check continuity/insulation of ignition barrel and starter motor connection. See E5010 STARTING AND RECHARINGContinue to Step 3Electrical connection interrupted or not insulated.Continue to Step 4
3CHECKING IGNITION BARRELAll OKProblems metOperation
Check that the ignition barrel is working properly.Continue to Step 7Ignition barrel damaged.Change the ignition barrel Op. 5520A12
4CHECKING ELECTRICAL CIRCUITAll OKProblems metOperation
Check continuity/insulation of electrical connection between ignition block and engine bay control unit See E5010 STARTING AND RECHARINGContinue to Step 5Electrical connection interrupted or not insulated.Restore electrical connection continuity/insulation See E5010 STARTING AND RECHARING
5CHECKING ELECTRICAL CIRCUITAll OKProblems metOperation
Check continuity/insulation of electrical connection between engine bay control unit and starter motor See E5010 STARTING AND RECHARINGContinue to Step 6Electrical connection interrupted or not insulated.Restore electrical connection continuity/insulation See E5010 STARTING AND RECHARING
6CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsChange engine bay control unit Op. 5505A13
7CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsReplace the starter motor Op. 5520B10

Parts & tools for this job Staging For 2000 Fiat Doblò

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