Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)08 · Engine
08 · Engine

Engine removed, general overhaul

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Engine and power unit › Engine removed, general overhaul
EngineEngine removed, general overhaul

ENGINE REMOVED, GENERAL OVERHAUL

Operation 1004E40 · ENGINE ASSEMBLY INSPECTION AND REPAIRS

2.0 JTS

Position the engine on the overhauling stand

Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE.

Remove the cylinder head and oil sump

Op. 1004E10 ENGINE, REMOVED - REMOVE CYLINDER HEAD AND OIL SUMP FOR INSPECTION - INCLUDES POSITIONING ON STAND AND REMOVAL.

Overhaul the cylinder head

Op. 1016E10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL.

Finish dismantling, overhaul and reassembly of the engine

Op. 1004E20 ENGINE - DISMANTLE AND RE-BUILD FOLLOWING OPERATION 1004E10 - WASH AND CHECK DISMANTLED PARTS - RE-FIT CYLINDER HEAD AND OIL SUMP - DOES NOT INCLUDE REPAIRS TO CYLINDER HEAD AND AUXILIARY UNIT.

Remove the engine from the overhaul stand

Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE.

3.2 V6

Position the engine on the overhauling stand

Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE.

Remove the cylinder head and oil sump

Op. 1004E10 ENGINE, REMOVED - REMOVE CYLINDER HEAD AND OIL SUMP FOR INSPECTION - INCLUDES POSITIONING ON STAND AND REMOVAL.

Overhaul the cylinder head

Op. 1016E10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL.

Finish dismantling, overhaul and reassembly of the engine

Op. 1004E20 ENGINE - DISMANTLE AND RE-BUILD FOLLOWING OPERATION 1004E10 - WASH AND CHECK DISMANTLED PARTS - RE-FIT CYLINDER HEAD AND OIL SUMP - DOES NOT INCLUDE REPAIRS TO CYLINDER HEAD AND AUXILIARY UNIT.

Remove the engine from the overhaul stand

Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE.

1.8 T.SPARK

Remove the cylinder head and oil sump

Op. 1004E10 ENGINE, REMOVED - REMOVE CYLINDER HEAD AND OIL SUMP FOR INSPECTION - INCLUDES POSITIONING ON STAND AND REMOVAL.

Overhaul the cylinder head

Op. 1016E10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL

Finish dismantling, overhaul and reassembly of the engine

Op. 1004E20 ENGINE - DISMANTLE AND RE-BUILD FOLLOWING OPERATION 1004E10 - WASH AND CHECK DISMANTLED PARTS - RE-FIT CYLINDER HEAD AND OIL SUMP - DOES NOT INCLUDE REPAIRS TO CYLINDER HEAD AND AUXILIARY UNIT.

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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