Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Alfa Romeo Brera and Spider Factory Service Manual (2005-2010)14 · Steering
14 · Steering & suspension

Power steering pump - r.r.

Make
Alfa Romeo
Model
Brera and Spider Factory Service Manual
Year
2005–2010
Section
Power steering › Power steering pump - r.r.
SteeringPower steering pump - r.r.

POWER STEERING PUMP - R.R.

Operation 4130B20 · POWER STEERING HYDRAULIC SYTEM

2.2 JTS

Removing

- Make sure that the ignition key is in the OFF position, then disconnect the battery terminal (-).

DescriptionConnector
BatterySee A001 BATTERY

Op. 1048A34 SLEEVE(S) FROM FLOW METER TO AIR SUPPLY CAPACITY CASE - R + R

Op. 1056F17 THROTTLE BODY WITH DVL R R

Op. 1072B50 AIR CHAMBER - R.R.

- Draw off the power assisted steering fluid from the reservoir using a suitable syringe.

1. Undo the connector (1a) and disconnect the supply pipe from the pump to the power assisted steering box (1b), power assisted steering pump side.

2. Loosen the band and disconnect the power assisted steering fluid pipe from the reservoir to the pump, power assisted steering pump side.

3. Release and remove the belt from the air conditioning compressor to the power assisted steering pump.

POWER STEERING PUMP - R.R.

1. Undo the bolts (1a), (1b) and remove the power steering pump (1c).

POWER STEERING PUMP - R.R.

Refitting

1. Place the power steering pump (1a) in its housing and secure it by tightening the bolts (1b) and (1c) to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Power assisted steering pumpBoltM8(cylinder head side) 1.9 - 2.1

1.9 JTS

2.2 JTS

3.2 JTS

POWER STEERING PUMP - R.R.

1. Fit belt from the air conditioning compressor to the power assisted steering pump.

2. Connect the supply pipe from the fluid reservoir to the power assisted steering pump, power assisted steering pump side, and tighten the band.

3. Connect the supply pipe from the pump to the power assisted steering box (3a), power assisted steering pump side and tighten the connector (3b) to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Supply pipe from pump to power assisted steering boxConnectorM16(power assisted steering pump side) 3.6 - 4.4
POWER STEERING PUMP - R.R.

Op. 1072B50 AIR CHAMBER - R.R.

Op. 1056F17 THROTTLE BODY WITH DVL R R

Op. 1048A34 SLEEVE(S) FROM FLOW METER TO AIR SUPPLY CAPACITY CASE - R + R

Op. 0010T71 POWER STEERING FLUID CHECK LEVEL AND TOP UP IF NECESSARY

Op. 0010T75 HYDRAULIC POWER STEERING SYSTEM BLEED AIR

- Connect the negative battery terminal.

3.2 JTS

Removing

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

1. Operate the mobile belt tensioner and prise up the auxiliary drivebelt from the power steering pump pulley.

POWER STEERING PUMP - R.R.

Op. 4130B34 SUPPLY PIPE FROM FLUID RESEVIOR TO POWER STEERING PUMP R R

1. Undo the connector (1a) of the supply pipe from the pump to the power assisted steering box (1b), pump side, and move aside.

POWER STEERING PUMP - R.R.

1. Undo the power assisted steering pump rear fixing bolt.

POWER STEERING PUMP - R.R.

1. Working through the power steering pump pulley holes, unscrew the remaining bolts (1a) and remove power steering pump (1b).

POWER STEERING PUMP - R.R.

Refitting

- Fit the power steering pump in its seat and tighten the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Power assisted steering pumpBoltM81.9 ÷ 2.1

- Place the supply pipe from the pump to the power assisted steering box back in its housing and tighten the connector to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Supply pipe from pump to power assisted steering box - power steering pump sideConnectorM163.6 ÷ 4.4

Op. 4130B34 SUPPLY PIPE FROM FLUID RESEVIOR TO POWER STEERING PUMP R R

- Operate the mobile belt tensioner and prise up the auxiliary drivebelt from the power steering pump pulley.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 0010T71 POWER STEERING FLUID CHECK LEVEL AND TOP UP IF NECESSARY

Op. 0010T75 HYDRAULIC POWER STEERING SYSTEM BLEED AIR

2.4 JTD 20v

Removing

- Position the vehicle on the lift.

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

1. Loosen the band (1a), unscrew bolt (1b) and disconnect the power assisted steering fluid pipe from the reservoir to the power assisted steering pump (1c), power assisted steering pump side.

2. Undo the connector (2a) and disconnect the supply pipe from the pump to the power assisted steering box (2b), power steering pump side.

3. Undo the rear power assisted steering pump fixing bolts.

POWER STEERING PUMP - R.R.

1. Undo the front bolts (1a) and remove the power steering pump (1b).

POWER STEERING PUMP - R.R.

Refitting

1. Place the power steering pump (1a) in its housing and secure it by tightening the bolts (1b) to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Power assisted steering pumpFront boltM8(support side) 2.2 - 2.62.4 JTD 20V
POWER STEERING PUMP - R.R.

1. Tighten the bolt securing the power steering pump to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Power assisted steering pumpRear boltM8(support side) 2.2 - 2.62.4 JTD 20V

2. Connect the supply pipe from the pump to the power assisted steering box (2a), power steering pump side side and tighten the connector (2b) to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Supply pipe from pump to power assisted steering boxConnectorM16(power assisted steering pump side) 3.6 - 4.4

3. Connect the supply pipe from the fluid reservoir to the power assisted steering pump (3a), power assisted steering pump side, and tighten the band (3b).

POWER STEERING PUMP - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.

Op. 0010T71 POWER STEERING FLUID CHECK LEVEL AND TOP UP IF NECESSARY

Op. 0010T75 HYDRAULIC POWER STEERING SYSTEM BLEED AIR

Op. 1016A10 SOUND-PROOFING COVER - R.R

- Remove the vehicle from the lift.

Parts & tools for this job Staging For 2005 Alfa Romeo Brera

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