Manual gearbox with differential
- Make
- Alfa Romeo
- Model
- 159 Factory Service Manual
- Year
- 2005–2011
- Section
- Gearbox unit › Manual gearbox with differential
Tightening torquesManual gearbox with differential
MANUAL GEARBOX WITH DIFFERENTIAL
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Manual gearbox | Bolt | M12 | (engine block side) 4.8 - 7.2 | 1.9 JTS 2.2 JTS |
| Manual gearbox to engine | Bolt | M10 | 5.4 ÷ 6.6 | 3.2 JTS |
| Manual gearbox to rear drive idler casing | Bolt | M12 | 10.9 ÷ 12.1 | 3.2 JTS |
| Rear drive idler casing to engine | Bolt | M8 | 2.2 ÷ 2.6 | 3.2 JTS |
| Rear drive idler casing to engine | Bolt | M6 | 0.7 ÷ 1.1 | 3.2 JTS |
| Rear drive idler casing cover | Bolt | M8 | 2.8 | 3.2 JTS |
| Rear drive idler casing cover | Bolt | M10 | 5.3 | 3.2 JTS |
| Rear drive idler casing layshaft ring nut | Nut | M35 | 25 | 3.2 JTS |
| Rear drive idler casing intermediate shaft support | Bolt | M10 | 5.3 | 3.2 JTS |
| Gearbox oil drain plug | 1.7 (gearbox side) | |||
| Gearbox oil filler plug | M18 | (gearbox side) 2.4 - 3.6 | ||
| Rear drive idler casing oil drain plug | M16 | 2.5 | 3.2 JTS | |
| Rear drive idler casing oil filler plug | M16 | 2.5 | 3.2 JTS | |
| Left flange on differential | Bolt | M8 | (differential side) 2.0 + 45° | |
| Manual gearbox | Bolt | M12 | (engine block side) 4.8 - 7.2 | 1.9 JTD 8V 1.9 JTD 16V |
| Manual gearbox | Nut | M12 | (engine block side) 4.8 - 7.2 | 1.9 JTD 8V 1.9 JTD 16V |
| Manual gearbox | Bolt | M12 | (engine block side) 7.2 - 8.8 | 2.4 JTD 20V |
| Manual gearbox | Bolt | M10 | (engine block side) 5.0 - 6.1 | 2.4 JTD 20V |
| Manual gearbox | Nut | M12 | (engine block side) 7.2 - 8.8 | 2.4 JTD 20V |
| Gear selection and engagement assembly | Bolt | M8 | 2.0 | |
| Gearbox casing | Bolt | M8 | 2.4 | 3.2 JTS 2.4 JTD 20V |
| Gearbox casing | Bolt | M10 | 5.0 | 3.2 JTS 2.4 JTD 20V |
| Manual gearbox-differential ring gear | Bolt | M10 x 1.25 | 6.0 + 90° | |
| Clutch sliding main shaft splining | Bolt | M20 x 1.5 | 4.5 | 3.2 JTS 2.4 JTD 20V |
| Hydraulic clutch actuator | Bolt | M6 | 1.0 | 3.2 JTS 2.4 JTD 20V |
Parts & tools for this job Staging For 2005 Alfa Romeo 159
- PARTClutch kitSearch: Alfa Romeo 159 2005 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Alfa Romeo 159 manual gearbox oil
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