Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Alfa Romeo 159 Factory Service Manual (2005-2011)23 · Fault diagnosis
23 · Diagnostics

Engine not running smoothly

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Engine › Engine not running smoothly
Fault diagnosisEngine not running smoothly

ENGINE NOT RUNNING SMOOTHLY

1.9 JTD 8V, 1.9 JTD 16V, 2.4 JTD 20V

There are decreases in performance during acceleration

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Check, in order:

  • the condition of the air intake circuit
  • that there are no faults in the air filter
  • whether the diesel pipes are leaking
  • the accelerator pedal travel
  • that there is no water, petrol, paraffin or dirt in the fuel tank and filter
  • that there no obstructions in the exhaust system
Continue to Step 1Fault in air intake circuitRepair the air intake circuit
Air filter blockedReplace the filter element
Leak from diesel pipesEliminate the leaks
Accelerator pedal travel incompleteEliminate the cause of the problem
Presence of water, petrol, paraffin or dirt detectedClean the tank and pipes and replace the filter element
Obstruction in the exhaust systemReplace the damaged system component
1CHECKING WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket

Check:

  • for errors in the control unit
  • plausibility of all the parameters
Continue to Step 2An error is detected in the control unitContinue following the instructions for the diagnostic equipment
unreliable parametersContinue following the instructions for the diagnostic equipment
2CHECK EGR AND ADJUST TURBOCHARGERAll OKProblems metOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket.

Carry out active diagnosis of EGR solenoid valve

Carry out active diagnosis of the turbocharger regulator solenoid valve

Check operation of the variable geometry control actuator See Test

1064BC Variable geometry turbocharger actuator leakage test

Continue to Step 3EGR solenoid valve not working

Check the continuity of the wiring See

E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

, if necessary, replae the solenoid valve Op.

1080C74

Turbocharger solenoid valve not working

Check the continuity of the wiring See

E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

, if necessary, replae the solenoid valve Op.

1064A28

Actuator does not work correctlyCheck the condition of the vacuum circuit and, if necessary, replace the damaged components
3ROAD TEST WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Road test the vehicle, reproducing the conditions in which the fault arises, keeping the diagnostic equipment connected.

Check:

  • for errors in the control unit
  • plausibility of all the parameters
Continue to Step 4An error is detected in the control unitContinue following the instructions for the diagnostic equipment
Unreliable parametersContinue following the instructions for the diagnostic equipment
Lack of dialogue with the control unitRestore the connection between the engine management control unit and the diagnostic connector.
4CHECK ON TURBOCHARGERAll OKProblems metOperation

Check the operation of the turbocharger as described in the Test See Test

1064BA Check the supercharging pressure

Continue to Step 5Turbocharger faultyReplace the turbocharger unit
5CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentFault persists: control unit faulty

Replace control unit Op.

1060G80

Search for the fault starting from another symptom''

Parts & tools for this job Staging For 2005 Alfa Romeo 159

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