Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo 159 Factory Service Manual (2005-2011)08 · Engine
08 · Engine

Connecting rod small end bush (one) - replace

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Pistons and connecting rods › Connecting rod small end bush (one) - replace
EngineConnecting rod small end bush (one) - replace

CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

Operation 1028H58 · PISTONS AND CONNECTING RODS

2.4 JTD 20V

Removing

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

DescriptionCodeFunction
1cExtractor/Fitting tool1.860.821.001Small end bush removal/introduction
CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

Refitting

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

The bush should be fitted in the small end so that the lubrication port is aligned with the one in the small end.

DescriptionCodeFunction
1cExtractor/Fitting tool1.860.821.001Small end bush removal/introduction
CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

Ream the inner diameter of the small end bush to the recommended figure.

SubjectValue
Small end bushmm
Inner diameter26.006 ÷ 26.014
CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

1.9 JTD 16V

Removing

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

ToolDescriptionFunctionValidity
1860821001Extractor/Fitting toolSmall end bush removal/introduction

1.9 JTD 8V

1.9 JTD 16V

CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

Refitting

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

The bush should be fitted in the small end so that the lubrication port is aligned with the one in the small end.

ToolDescriptionFunctionValidity
1860821001Extractor/Fitting toolSmall end bush removal/introduction

1.9 JTD 8V

1.9 JTD 16V

CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

Ream the inner diameter of the small end bush to the recommended figure.

MeasurementValueValidity
Small end bush inner diameter (mm)26.006 ÷ 26.0141.9 JTD 16V

1.9 JTD 8V

Removing

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

ToolDescriptionFunctionValidity
1860821001Extractor/ Fitting toolSmall end bush removal/introduction1.9 Multijet
CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

Refitting

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

The bush should be fitted in the small end so that the lubrication port is aligned with the one in the small end.

ToolDescriptionFunctionValidity
1860821001Extractor/ Fitting toolSmall end bush removal/introduction1.9 Multijet
CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

- Ream the inner diameter of the small end bush to the recommended figure.

MeasurementValueValidity
Small end bush inner diameter (mm)26.006 ÷ 26.0121.9 Multijet
CONNECTING ROD SMALL END BUSH (ONE) - REPLACE

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